Remove/install windshield - AR67.10-P-1000SX

MODEL 216.3 

MODEL 221.0 

MODEL 221.1 except CODE (Z07) Top protection 

Shown on model 221 

Fig 1: Identifying Windshield And Wiper Park Heater Connector

Courtesy of MERCEDES-BENZ USA

	Removing
	Notes on removal/installation of windshield		AH67.10-P-1000-01P
1	Heat 1-component adhesive cartridge in cartridge heater	Heating time is approx. 60 minutes.	AR67.10-P-1000-12SX
		Intermediate piece Cartridge preheater, cartridge gun gotis://K_67.0_02.0	Figure
		Repair kit	*BR00.45-Z-1089-02A
2	Unclip left and right drip rail and remove.	Long wedge	Fig 3
3	Remove wiper arms		AR82.30-P-6100SX
4	Remove water collector
5	Disconnect wiper park heater connector (X64/3)	Fasten wiring harness remaining on windshield (1) to windshield (1) with suitable adhesive tape.
6	Loosen inside rearview mirror (A67) and allow electrical lines to hang down
7	Remove rain/light sensor (B38/2)		AR82.30-P-7800SX
8	Remove night view assist camera (B84/2)	On vehicles with code (610) Night View Assist	AR54.30-P-3000SX
9	Cover dashboard with suitable protective cover
	Risk of injury  due to tear or warming up of cutting wire and through glass splinters when cutting out glued windows	Wear protective gloves and safety glasses.	AS67.00-Z-0004-01A
10	Cut out windshield (1) with Roll Out 2004 window removal tool	Aid of helper required to remove windshield (1) from body flange. Roll out 2004 window removal tool gotis://K_67.0_01.0	AR67.10-P-1000-11SX
		Suction lifting device gotis://K_67.0_03.0
	Install
11	Prepare body flange for installation of window	The gluing area on the body flange must be absolutely free of dust and grease to prevent a decrease in the gluing force when installing window.	AR67.10-P-1501-01SX
	General notes about painting the body flange in the glazing area	Pay attention to notes concerning the preparation of new parts such as the A-pillar, the roof or the side walls. Wet and dry vacuum cleaner gotis://P_00.12_06.0	AH98.00-P-9408-06A
		Repair kit	*BR00.45-Z-1089-02A
		Touch-up pencil	*BR00.45-Z-1012-07A
		Hepox 2K EP primer filler 4017 (Spray Max)	*BR00.45-Z-1050-07A
12	Align windshield (1) in the body opening	Aid of helper required.	AR67.10-P-1000-04SX
		Distance between top edge of window and front edge of roof	*BE67.10-P-1001-01F
		Feeler gauge	Figure
		Suction lifting device gotis://K_67.0_03.0
13	Prepare windshield (1) for glazing	The gluing area on the windshield (1) must be absolutely free of dust and grease to prevent paint adhesion problem of the adhesive material when glazing.	AR67.10-P-1000-03SX
		Repair kit	*BR00.45-Z-1089-02A
14	Open driver-side window	The driver door side window must be opened during the curing time to prevent the windshield (1) from being pressed out by the air when the doors are closed.
15	Apply adhesive material	Install windshield (1) on body flange within 10 minutes after applying adhesive material, otherwise adhesive force of glue starts to decrease. Uniformly apply glue in shape of bead at a height of approx. 13 mm.	AR67.10-P-1000-08SX
		Intermediate piece Cartridge gun gotis://K 67.0 02.0	Figure
		Repair kit	*BR00.45-Z-1015-02A
		Repair kit	*BR00.45-Z-1089-02A
16	Install windshield (1)	Aid of helper required. Fasten windshield (1) with suitable adhesive tape. Suction lifting device gotis://K_67.0_03.0	AR67.10-P-1503-01SX
17	Install night view assist camera	On vehicles with code (610) Night View Assist When replacing windshield (1), observe leaflet for calibrating night view assist camera.	AR54.30-P-3000SX
18	Install rain/light sensor		AR82.30-P-7800SX
19	Install rearview mirror unit
20	Connect wiper park heater connector (X64/3)
21	Install water collector
22	Install wiper arms		AR82.30-P-6100SX
23	Install rain gutters	Always replace clips on drip rail
24	Remove protective cover from instrument panel
25	Clean windshield (1)	Cleaner	*BR00.45-Z-1007-04A
26	Initialize rain/light sensor with STAR DIAGNOSIS	For this purpose, the engine hood and the driver door must be closed.
	Connect STAR DIAGNOSIS and read out fault memory		AD00.00-P-2000-04A

Fig 2: Identifying Intermediate Piece (000 589 86 63 00)

Courtesy of MERCEDES-BENZ USA

Fig 3: Identifying Long Wedge (115 589 03 59 00)

Courtesy of MERCEDES-BENZ USA

Fig 4: Identifying Feeler Gauge (129 589 03 21 00)

Courtesy of MERCEDES-BENZ USA