Remove/install fuel tank - AR47.10-P-4100GZ
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MODEL 164 with ENGINE 113, 156, 272, 273, 629, 642
Shown on vehicle with engine 113, 272, 273
Shown on vehicle with engine 629, 642
MODIFICATION NOTES
| 5.11.09 | Cross-reference document for a leak test for vehicles with code (917) Gas-tight fuel tank - added | Step 18 |
| Remove/install | |||
|---|---|---|---|
| Risk of death caused by vehicle slipping or toppling off of the vehicle lift | Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel and risk of injury to eyes and skin caused by contact with fuel | No fire, sparks, open flames or smoking. Only pour fuels into suitable and appropriately marked containers. Wear protective clothing when handling fuel. |
AS47.00-Z-0001-01A | |
| Notes on self-locking nuts and bolts | All models | AH00.00-N-0001-01A | |
| 1 | Drain fuel tank (1) | Engine 113, 156, 272, 273 with intact fuel pump | AR47.10-P-4001GZ |
| Engine 629, 642 and engine 113, 156, 272, 273 with defective fuel pump | AR47.10-P-4000GZ | ||
| 2 | Detach underfloor paneling on fuel tank (1) | AR61.30-P-1001GZ | |
| 3 | Remove exhaust system at flange connection | Engine 113, 156 | AR49.10-P-7280GZ |
| Engine 272, 273 | AR49.10-P-7100GZA | ||
| Engine 629, 642 | AR49.10-P-7100GZB | ||
| 4 | Remove propeller shaft | AR41.10-P-0050GZ | |
| 5 | Remove filler neck (3) from fuel tank (1) | ||
| 6.1 | Disconnect connection of feed line (7) | Vehicles with gasoline engine | |
| Fig 3 | |||
| 6.2 | Disconnect connection of feed line (7) and return line (8) | Vehicles with diesel engine | |
| Fig 3 | |||
| 7 | Support fuel tank (1) with a transmission jack and a transmission plate | ||
| 8 | Remove bolts from retaining strap mounts (11) | *BA47.10-P-1003-01J | |
| 9 | Remove bolts from mounts (12) | *BA47.10-P-1002-01J | |
| 10 | Remove nut from mount (10) | *BA47.10-P-1001-01J | |
| 11 | Lower fuel tank (1) slightly | ||
| 12.1 | Disconnect electrical connectors (4, 5) | Vehicles with gasoline engine | |
| 12.2 | Disconnect electrical connector (9) | Vehicles with diesel engine | |
| 13 | Disconnect electrical connector (2) | Vehicles with gasoline engine | |
| 14 | Remove vent line (6) | ||
| 15 | Remove fuel tank (1) | ||
| Disposing fuel tanks | OS47.10-P-0001-01A | ||
| 16 | Install in the reverse order | ||
| 17 | Perform basic programming | AR00.19-P-0200GZ | |
| Check | |||
| 18 | Inspect fuel system for leaks | Only on vehicles with code (917) Gas-tight fuel tank. | AP47.00-P-4750TZV |
| Risk of accident caused by vehicle starting off by itself when engine is running. Risk of injury caused by contusions and burns from working on the vehicle as it is being started or when the engine is running | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. |
AS00.00-Z-0005-01A | |
| 19 | Test run engine and check fuel line for leak-tightness |
FUEL TANK
| Number | Designation | Model 164.1/8 | |
|---|---|---|---|
| BA47.10-P-1001-01J | Self-locking nut, fuel tank to undercarriage | Nm | 23 |
| BA47.10-P-1002-01J | Bolt, fuel tank to undercarriage | Nm | 23 |
| BA47.10-P-1003-01J | Bolt, fuel tank retaining strap to undercarriage | Nm | 23 |