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Remove/install engine mount - AR22.10-P-1100GZ (ML500)

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ENGINE 113.964 in MODEL 164.175 

Shown on right side of engine 

Fig 1: Identifying Engine Mount Components - Shown On Right Side Of Engine
G05259939Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Shown on left side of engine 

Fig 2: Identifying Engine Mount Components - Shown On Left Side Of Engine
G05259940Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
REMOVINGINSTALLING Remove/install    
DANGER Risk of injury  caused by fingers being pinched or crushed  when removing, installing or aligning hoods, doors, trunk lids, tailgates or sliding roof. Keep body parts and limbs well clear of moving parts. AS00.00-Z-0011-01A
DANGER Risk of death  caused by vehicle slipping or toppling off the lifting platform. Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer. AS00.00-Z-0010-01A
DANGER Risk of explosion  caused by oxyhydrogen gas. Risk of poisoning and caustic burns  caused by swallowing battery acid. Risk of injury  caused by burns to skin and eyes from battery acid or when handling damaged lead-acid batteries No fire, sparks, open flames or smoking. Wear acid-resistant gloves, clothing and glasses. Only pour battery acid into suitable and appropriately marked containers. AS54.10-Z-0001-01A
NOTES Notes on battery All models AH54.10-P-0001-01A
NOTES Notes on self-locking nuts and bolts All models AH00.00-N-0001-01A
1 Open engine hood   AR88.40-P-1000GZ
2.1 Disconnect ground line from battery IMPORTANT Only when removing engine mount on the right side. AR54.10-P-0003GZ
3 Raise vehicle with lifting platform   AR00.60-P-1000GZ
4 Remove left and right suction fan duct    
5 Remove air filter housing   AR09.10-P-1150GZ
6 Mount the engine lifting device and raise the engine until the front engine mounts (1, 3) are not under load Engine supporting frame basic frame side piece (M/S class), refer to GOTIS
http://gotis.aftersales.daimlerchrysler.com 
 
7 Detach lower engine compartment paneling   AR61.20-P-1105GZ
8 Remove bolts (5) from the right and left engine mount (1, 3) TORQUE SPECIFICATION *BA22.10-P-1001-03G 
  Right hand engine mount     
9 Remove complete exhaust system   AR49.10-P-7000GZ
10 Remove starter   AR15.30-P-7100GZ
11 Remove bolt (9) for ground line NOTES Hang ground line to the side so that these are not damaged when lifting the engine using the engine support frame.  
    TORQUE SPECIFICATION *BA22.10-P-1003-01S 
12 Remove bolt (6) from engine mount (1) TORQUE SPECIFICATION *BA22.10-P-1002-03G 
    SPECIAL TOOL Tool kit Fig 3
    SPECIAL TOOL Connection piece Fig 4
    SPECIAL TOOL Four-point drive Fig 5
13 Remove shield (2) and right engine mount (1) to the front IMPORTANTInstallation:  Observe anti-twist lock for engine mount (7) and anti-twist lock for shield (8).
IMPORTANT Observe environmental protection regulations for disposal of engine mounts, Dispose engine mounts into mixed scrap.
 
  Left engine mount     
14 Remove left catalytic converter   AR49.10-P-5500GZN
15 Unscrew bolt (6) from engine mount (3) TORQUE SPECIFICATION *BA22.10-P-1002-03G 
    SPECIAL TOOL Tool kit Fig 3
    SPECIAL TOOL Connection piece Fig 4
    SPECIAL TOOL Four-point drive Fig 5
16 Remove shield (4) and left engine mount (3) downwards below IMPORTANTInstallation:  Observe anti-twist lock for engine mount (7) and anti-twist lock for shield (8).
IMPORTANT Observe environmental protection regulations for disposal of engine mounts. Give engine mount to mixed scrap metal.
 
17 Install in the reverse order    
18.1 Perform basic programming IMPORTANT Only when removing the engine mount on the right side. AR00.19-P-0200GZ
ENGINE SUSPENSION, ENGINE MOUNTS, ENGINE SUPPORTS

Number Designation Engine 113.964 in model 164
BA22.10-P-1003-01S Bolt, engine support to crankcase Stage 1 Nm 20
Stage 2 ∠° 90
ENGINE MOUNT, ENGINE SUPPORT (ENGINE SIDE)

Number Designation Model 164
BA22.10-P-1001-03G Bolt, front engine mount to front axle carrier Nm 53
BA22.10-P-1002-03G Bolt, front engine mount to engine support Nm 53
Fig 3: Identifying Tool Kit (000 589 10 99 00)
G05259941Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 4: Identifying Connecting Piece (210 589 00 16 00)
G05259942Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 5: Identifying Four-Point Drive (210 589 01 16 00)
G05259943Courtesy of MERCEDES-BENZ OF NORTH AMERICA.