Remove/install windshield - AR67.10-P-1000P

MODEL 169, 171, 203, 207, 209, 211, 212.1 /2, 218, 230.4, 240, 245.2

MODEL 212.0 except CODE (Z04) Light armoring

Illustrated on model 203.0

Fig 1: View Of Windshield

Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

	Removing
	Risk of injury caused by moving parts that can pinch, crush or, in extreme cases even sever extremities.	Always remove ignition key when working on windshield wiper mechanism.	AS82.30-Z-0001-01A
	Notes on removal/installation of windshield		AH67.10-P-1000-01P
	Notes on carrying out repair work in the vehicle interior	Model 240	AH68.00-P-0001-01H
1	Prepare 1-component adhesive cartridge		AR67.10-P-1000-12SX
		Intermediate piece	Figure
		Cartridge preheater (not regulated), cartridge gun gotis://K_67.0_02.0 Repair kit	*BR00.45-Z-1089-02A
		Repair kit	*BR00.45-Z-1035-02B
2	Open side window in driver door	If all of the windows are closed, the windshield (1) can be pressed outward by the air pressure during the curing period when closing the doors.
3	Remove detachable parts when replacing windshield (1).	Model 169	AR67.10-P-1050AK
		Model 171	AR67.10-P-1050V
		Model 203.0/2/7	AR67.10-P-1050P
		Model 207	AR67.10-P-1050EC
		MODEL 209	AR67.10-P-1050Q
		Model 211.0/2/6	AR67.10-P-1050T
		Model 212	AR67.10-P-1050EW
		Model 218	AR67.10-P-1050EL
		Model 230.4	AR67.10-P-1050R
		Model 240	AR67.10-P-1050H
		Model 245.2	AR67.10-P-1050BK
4	Cover dashboard
	Risk of injury due to tear or warming up of cutting wire and through glass splinters when cutting out glued windows	Wear protective gloves and safety glasses.	AS67.00-Z-0004-01A
5	Cut out windshield (1) with Roll Out 2004 window removal tool	Roll out 2004 window removal tool gotis://K_67.0_01.0 Suction lifting device gotis://K_67.0_03.0	AR67.10-P-1000-11SX
	Install
6	Remove silicon gel on rain/light sensor (B38/2) from windshield (1)	Model 169, 245.2 with code (U58) Exterior light & vision package or with code (345) Rain sensor Only when using previously installed windshield (1).
7	Prepare body flange for installation of window		AR67.10-P-1501-01P
		Wet and dry vacuum cleaner gotis://P_00.12_06.
		Repair kit	*BR00.45-Z-1015-02A
		Repair kit	*BR00.45-Z-1089-02A
		Repair kit	*BR00.45-Z-1035-02B
		Repair stick	*BR00.45-Z-1050-07A
		Hepox 2K EP primer filler 4017 (Spray Max)	*BR00.45-Z-1050-07A
	General notes about painting the body flange in the glazing area	Pay attention to notes concerning the preparation of new parts such as the A-pillar, the roof or the side walls.	AH98.00-P-9408-06A
8	Transfer detachable parts on windshield (1).	Use new windshield (1) depending on version.
9	Prepare windshield (1) for glazing		AR67.10-P-1000-03P
		Repair kit	*BR00.45-Z-1015-02A
		Repair kit	*BR00.45-Z-1089-02A
		Repair kit	*BR00.45-Z-1035-02B
10.1	Replace rubber window spacers	Do not remove protective foil.
		Model 169, 245.2	AR67.10-P-1000-02AK
		Model 171	AR67.10-P-1000-02V
		Model 203, 209	AR67.10-P-1000-02P
		Model 207, 211.0/2/6, 212, 218	AR67.10-P-1000-02T
		Model 230.4	AR67.10-P-1000-02R
10.2	Replace rubber spacers	Model 240	AR67.20-P-2000-03H
		Washer	*BR00.45-Z-1006-10A
		Washer	*BR00.45-Z-1007-10A
		Spacer	*BR00.45-Z-1008-10A
11	Align windshield (1) in the body opening	Aid of helper required. Observe dimensions and gap dimensions.
		Feeler gauge	Figure
		Suction lifting device gotis://K_67.0_03.0
		Model 169, 171, 207, 209, 212, 218, 230.4, 245.2	AR67.10-P-1000-04G
		Distance between top edge of window and front edge of roof (on model 171, 209, 230)	*BE67.10-P-1001-01A
		Distance between top edge of window and front edge of roof (on model 169, 245)	*BE67.10-P-1001-01E
		Distance between top edge of window and transition between rabbet and front edge of roof (on model 207, 212, 218)	*BE67.10-P-1001-01G
		Model 203 except code (413) Panoramic sliding roof, except model 203.7	AR67.10-P-1000-04P
		Distance between top edge of window and front edge of roof	*BE67.10-P-1001-01G
		Model 203.7 with code (413) Panorama sliding roof.	AR67.10-P-1000-04P
		Gap dimensions	*BE67.10-P-1007-01A
		Model 211.0/2/6	AR67.10-P-1000-04T
		Distance between molding on windshield and front edge of roof (without (413) Panoramic sliding roof, code (419) Solar module for panoramic sliding roof)	*BE67.20-P-1001-01C
		Distance between top edge of window and base center point for mounting clip on trim strip (with code (413) Panoramic sliding roof, code (419) Solar module for panoramic roof)	*BE67.10-P-1002-01C
12	Remove protective foil from rubber window spacers.	Except model 240
13	Apply adhesive material	Intermediate piece	Figure
		Cartridge gun gotis://K_67.0_02.0
		Model 169, 171, 203, 207, 209, 211, 212, 218, 230.4, 245.2	AR67.10-P-1000-08P
		Repair kit	*BR00.45-Z-1015-02A
		Repair kit	*BR00.45-Z-1089-02A
		Repair kit	*BR00.45-Z-1035-02B
		Model 240	AR67.10-P-1000-08H
		Repair kit	*BR00.45-Z-1089-02A
14	Install windshield (1)	Aid of helper required. Suction lifting device gotis://K_67.0_03.0
		Model 169, 171, 203, 207, 209, 211, 212, 218, 230.4, 245.2	AR67.10-P-1503-01P
		Model 240	AR67.10-P-1503-01H
15	Install detachable parts when replacing windshield (1).	Model 169	AR67.10-P-1050AK
		Model 171	AR67.10-P-1050V
		Model 203.0/2/7	AR67.10-P-1050P
		Model 207	AR67.10-P-1050EC
		MODEL 209	AR67.10-P-1050Q
		Model 211.0/2/6	AR67.10-P-1050T
		Model 212	AR67.10-P-1050EW
		Model 218	AR67.10-P-1050EL
		Model 230.4	AR67.10-P-1050R
		Model 240	AR67.10-P-1050H
		Model 245.2	AR67.10-P-1050BK
16	Remove cover from dashboard
17	Select adaptation of rain sensor, light sensor reinforcement factor with coding as well as windshield variant and perform with Star Diagnosis	Model 171, 203, 207, 209, 211, 212, 218, 240 Model 169, 245.2 with code (U58) Exterior light & vision package Model 230.4 only when replacing windshield (1). Engine hood and driver door must be closed.	AD00.00-P-2000-04A
18	Check all electrical consumers in area repaired for proper function.
19	Close side window in driver door
20	Clean windshield (1) and passenger compartment