Remove/install rear wall window - AR67.20-P-2000P

MODEL 203.0, 207.3, 209.3, 211.0, 212.1, 218.3, 240

MODEL 212.0 except CODE (Z04) Light armoring

MODEL 230.4 with CODE (P99) Special model "AMG Black Series"

Illustrated on model 203.0

Fig 1: View Of Rear Window

Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Type 218.3

Fig 2: Identifying Rear Window And Punching Point

Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

	Removing
	Notes on remove/install rear window		AH67.20-P-2000-01T
	Notes on carrying out repair work in the vehicle interior	Model 240	AH68.00-P-0001-01H
1	Prepare 1-component adhesive cartridge		AR67.10-P-1000-12SX
		Intermediate piece	Figure
		Cartridge preheater (not regulated), cartridge gun gotis://K_67.0_02.
		Repair kit	*BR00.45-Z-1089-02A
		Repair kit	*BR00.45-Z-1035-02B
2	Open side window in driver door	If all windows are closed, the rear window (1) can be pressed outward by the air pressure during the curing period when closing the doors.
3	Remove detachable parts when replacing rear window (1).	Model 203.0	AR67.20-P-2100P
		Model 207.3	AR67.20-P-2100EC
		Type 209.3	AR67.20-P-2100Q
		Model 211.0	AR67.20-P-2100T
		Model 212.0/1	AR67.20-P-2100EW
		Type 218.3	AR67.20-P-2100EL
		Model 230.4 with code (P99) Special model "AMG Black Series"	AR67.20-P-2100RBS
		Model 240	AR67.20-P-2100H
4	Cover over rear shelf
	Risk of injury due to tear or warming up of cutting wire and through glass splinters when cutting out glued windows	Wear protective gloves and safety glasses.	AS67.00-Z-0004-01A
5	Cut out rear window (1) with Roll Out window removal tool	On model 218.3 lay cutting wire at top on rear window (1) below sealing lip, otherwise rear window (1) must replated. On model 218.3 punch awl approx. 30 cm from left outer side of rear window (1) at punching point (A). Roll out window removal tool gotis://K_67.0_01.0 Suction lifting device gotis://K_67.0 03.0	AS67.10-P-1000-11SX
6	Remove rear window (1) from body with cup suction tools	Aid of helper required. Suction lifting device gotis://K_67.0_03.0
	Install
7	Prepare body flange for installation of window	Wet and dry vacuum cleaner gotis://P_00.12_06.	AR67.10-P-1501-01P
		Repair kit	*BR00.45-Z-1015-02A
		Repair kit	*BR00.45-Z-1089-02A
		Repair kit	*BR00.45-Z-1035-02B
		Primer stick	*BR00.45-Z-1012-07A
		Hepox 2K EP primer filler 4017 (Spray Max)	*BR00.45-Z-1050-07A
	General notes about painting the body flange in the glazing area	Pay attention to notes concerning the preparation of new parts such as the A-pillar, the roof or the side walls.	AH98.00-P-9408-06A
8	Replace rubber window spacers	Do not remove protective foil On model 203.0, 207.3, 209.3, 211.0, 212.0/1, 218.3, 230.4: Glue on rubber window spacers at same points.	AR67.20-P-2000-03H
		Model 240 Glue window rubber spacers with required thickness at three points in recess for rear window frame in which spot welds are visible.
		Washer	*BR00.45-Z-1006-10A
		Washer	*BR00.45-Z-1007-10A
		Spacer	*BR00.45-Z-1008-10A
9	Pull rubber profile onto rear window (1).	Model 203.0
10	Prepare rear wall window (1) for installation	Allow primer to air-dry for a minimum of 10 minutes. On model 207.3, 209.3 as of 1.6.06 and model 211.0, 212.0/1, 218.3, 230.4, 240 it is not necessary to replace the antenna system when installing a new rear wall window (1). On model 203, 209.3 up to 31.5.06 replace antenna system according to version when installing a new rear window (1). See:↓	AR67.10-P-1000-03P
		Remove/install antenna for global positioning system (GPS) on vehicles with APS (On model 203, 209.3 up to 31.5.06 with code (352) COMAND operating and display system or with code (353) Audio 30 APS or with code (525) Radio MB Audio 50 APS or with code (527) COMAND APS (with navigation) or with code (529) HIGH Class Japan or with code (530) COMAND APS USA (with navigation))	AR82.61-P-7474P
		Remove, install antenna amplifier module (on model 203.0, 209.3)	AR82.62-P-8300P
		Remove/install antenna (on model 203.0, 209.3 up to 31.5.06 with code (354) Telephone antenna (D and E-net) or with code (387) Preequipment for cell phone, UPCI system USA/Canada or with code (359) Emergency call system, TELE AID or with code (529) HIGH Class Japan or with code (534) Audio 20 CD Radio Japan:	AR82.70-P-8951P
		Repair kit	*BR00.45-Z-1015-02A
		Repair kit	*BR00.45-Z-1089-02A
		Repair kit	*BR00.45-Z-1035-02B
11	Align rear wall window (1) in body opening	Aid of helper required.
		Feeler gauge Suction lifting device gotis://K_67.0_03.0 Model 240: Center rear window (1).	Figure
		Model 203.0, 207.3, 209.3, 211.0, 212.0/1, 218.3 Model 230.4 with code (P99) Special model "AMG Black Series"	AR67.20-P-2000-04P
		Distance between top edge of rubber seal and rear edge of roof (on model 203)	*BE67.20-P-1001-01E
		Distance between top edge of window and rear edge of roof (on model 209.3)	*BE67.20-P-1001-01G
		Distance between molding on upper rear window and fixed rear glass element (on model 211.0)	*BE67.20-P-1001-01F
		Distance between molding on rear window and rear edge of roof (on model 211.0)	*BE67.20-P-1002-01F
		Distance between top edge of window and transition between rabbet and rear edge of roof (on model 207.3, 212.0/1, 218.3)	*BE67.20-P-1001-01L
12	Remove protective foil from rubber window spacers.	Model 203.0, 209.3, 211.0, 218.3
13	Replace silicon semiconductors for ground connections	Model 203.0, 209.3 Replace silicon semi-conductor, otherwise the function of the antennas can be impaired
14	Apply adhesive material	Intermediate piece Cartridge gun gotis://K_67.0_02.0	Figure
		Model 203.0, 207.3, 209.3, 211.0, 212.0/1, 218.3, 230.4	AR67.10-P-1000-08P
		Repair kit	*BR00.45-Z-1015-02A
		Repair kit	*BR00.45-Z-1089-02A
		Repair kit	*BR00.45-Z-1035-02B
		Model 240	AR67.10-P-1000-08H
		Repair kit	*BR00.45-Z-1089-02A
15	Install rear window (1)	Aid of helper required. Suction lifting device gotis://K_67.0_03.0
		Model 203.0, 207.3, 209.3, 211.0, 212.0/1, 218.3, 240	AR67.20-P-2000-05P
		Model 230.4 with code (P99) Special model "AMG Black Series"	AR67.20-P-2000-05RBS
		Mounting wedge	Fig 5
16	Remove cover from rear shelf
17	Remove detachable parts when installing rear window (1).	Model 203.0	AR67.20-P-2100P
		Model 207.3	AR67.20-P-2100EC
		Type 209.3	AR67.20-P-2100Q
		Model 211.0	AR67.20-P-2100T
		Model 212.0/1	AR67.20-P-2100EW
		Type 218.3	AR67.20-P-2100EL
		Model 230.4 with code (P99) Special model "AMG Black Series"	AR67.20-P-2100RBS
		Model 240	AR67.20-P-2100H
18	Check all electrical consumers in area repaired for proper function.
19	Clean rear window (1) and passenger compartment

TEST VALUES FOR LIFTGATE WINDOW, REAR WINDOW

Number	Designation			Model 203.0
BE67.20-P-1001-01E	Distance between upper edge of shaped rubber gasket and rear edge of roof	Dimension "A"	mm	5
BE67.20-P-1001-01E		See picture		-

TEST AND ADJUSTMENT VALUES FOR REAR WALL WINDOW

Number	Designation			Model 209
BE67.20-P-1001-01G	Distance between top edge of rear window and rear edge of roof	Dimension "A"	mm	5
BE67.20-P-1001-01G		See picture		-

TEST VALUES FOR LIFTGATE WINDOW, REAR WINDOW

Number	Designation		Model 211.0
BE67.20-P-1001-01F	Distance between rear window molding at top and fixed glass element at rear	mm	5
BE67.20-P-1002-01F	Distance between molding of rear window and rear edge of roof	mm	5

TEST AND ADJUSTMENT VALUES FOR REAR WALL WINDOW

Number	Designation		Model 207.3	Model 212
BE67.20-P-1001-01L	Distance between top edge of rear window and transition between rabbet and rear edge of roof	mm	5 (± 1)	4.5 (± 1)

TEST AND ADJUSTMENT VALUES FOR REAR WALL WINDOW

Number	Designation		Model 218
BE67.20-P-1001-01L	Distance between top edge of rear window and transition between rabbet and rear edge of roof	mm	4.5 (± 1)

Fig 3: Identifying Intermediate Piece (000 589 86 63 00)

Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Fig 4: Identifying Feeler Gauge (129 589 03 21 00)

Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Fig 5: Identifying Mounting Wedge (110 589 03 59 00)

Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1015-02A	Repair kit, glazing, installing window, 2-component adhesive	A 220 670 00 93
BR00.45-Z-1089-02A	Repair kit, installing window, 1-component adhesive, replaced by: A 221 670 81 01	A 221 670 21 01
BR00.45-Z-1035-02B	Repair kit, installing windshields, 1-component adhesive	A 221 670 81 01
BR00.45-Z-1012-07A	Primer stick	A 000 986 27 50
BR00.45-Z-1050-07A	Hepox 2K EP primer filler 4017 (Spray Max)	Spies Hecker GmbH Fritz-Hecker-Str. 47-107 50968 Koln Germany Tel. +49 221 370606 Fax. +49 221 3706410 www.spieshecker.com
BR00.45-Z-1006-10A	Base, rear-end door window 14 X 8 X 5 mm	A 210 671 03 97
BR00.45-Z-1007-10A	Base, side window at side wall 20 X 6.5 X 5 mm	A 240 671 00 97
BR00.45-Z-1008-10A	Spacer	A 356 693 00 44