Side damage at center - AR63.10-P-0550PB
MODEL 203.7
| Remove | |||
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between the columns of the and position the four support plates below the lifting platform support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of death caused by high voltage used for arc welding. Risk of explosion caused by welding in the area of highly inflammable materials. Injury hazard from welding spatter and UV-light while welding. Risk of poisoning caused by inhaling welding vapors. | Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the danger zone. Use air extractor. | AS00.00-Z-0007-01A | |
| General information on body repair | All models | AH60.00-N-0001-01A | |
| Measures for preventing damage to vehicles or components when performing arc welding work | All models | AH00.00-N-0005-01A | |
| Notes on paintwork repairs | All models | AH98.00-P-9408-02A | |
| Guidelines for removing fuel tank when performing welding work on bodies | All models | AH60.00-P-3000-01Z | |
| General information on MB materials | All models | AH98.00-P-9409-03A | |
| 1 | Remove detachable parts in area to be repaired | ||
| 2 | Cover all attached parts remaining in vehicle | Tarpaulin (fire-resistant) | *WH58.30-Z-1001-40A |
| 3 | Equip straightening bench with modules or crossmembers and straightening bracket set | ||
| Celette straightening bench M8S | *WE58.40-Z-1001-01E | ||
| Celette straightening bench Sevenne | *WE58.40-Z-1001-01E | ||
| Set of Celette module members 955.940 | *WE58.40-Z-1007-01E | ||
| Celette additional member 955.908 | *WE58.40-Z-1008-01E | ||
| Celette straightening bracket set 7203.300 (for model 203) | *WE58.40-Z-1029-01A | ||
| Car-Bench straightening bench BT 17 | *WE58.40-Z-1003-01E | ||
| Car-Bench straightening bench BT 43/1 | *WE58.40-Z-1003-01E | ||
| Celette straightening bracket set 7203.309 (for model 203) as supplement to 7203.300 | *WE58.40-Z-1031-01A | ||
| Celette straightening bracket set 7203.310 (for model 203) only for new orders, includes supplement 7203.309 | *WE58.40-Z-1032-01A | ||
| Car-Bench universal crossmember set A296 | *WE58.40-Z-1010-01E | ||
| Car-bench straightening bracket set 82434 (for model 203) | *WE58.40-Z-1030-01A | ||
| Multi-Z straightening set system MZ 450.000 | *WE58.40-Z-1006-01E | ||
| 4 | Set vehicle onto straightening bench using two-post lift and fasten | Two-post lift | *WE58.40-Z-1001-05A |
| 5 | Remove outer side wall | AR63.10-P-0805PB | |
| 6 | Separate B-pillar | AR63.20-P-1350-05PB | |
| Fig 2 | |||
| *WH58.30-Z-1002-01A | |||
| *WH58.30-Z-1006-01A | |||
| *WH58.30-Z-1001-03A | |||
| Abrasive disk, dia. 115 mm, 80 m/s (max. 13.250 rpm) | *WH58.30-Z-1024-04A | ||
| Drill (electric/pneumatic) | *WE58.40-Z-1001-03A | ||
| Straight grinder (electric/pneumatic) | *WE58.40-Z-1002-03A | ||
| Angular grinder (electric/pneumatic) | *WE58.40-Z-1003-03A | ||
| Body saw (electric/pneumatic) | *WE58.40-Z-1004-03A | ||
| Wet/dry vacuum cleaner | *WE58.40-Z-1005-03A | ||
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| 7 | Prepare B-pillar for installation | AR63.20-P-1350-07PB | |
| *WH58.30-Z-1001-03A | |||
| *WH58.30-Z-1001-02A | |||
| *WH58.30-Z-1002-02A | |||
| Drill (electric/pneumatic) | *WE58.40-Z-1001-03A | ||
| Body saw (electric/pneumatic) | *WE58.40-Z-1004-03A | ||
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| Install | |||
| 8 | Install and weld in B-pillar | AR63.20-P-1350-06PB | |
| General information on riveting | AH60.00-P-0003-01N | ||
| Fig 3 | |||
| Fig 4 | |||
| *WH58.30-Z-1003-01A | |||
| *WH58.30-Z-1001-03A | |||
| *WH58.30-Z-1024-04A | |||
| *WH58.30-Z-1003-02A | |||
| *WH58.30-Z-1003-29A | |||
| *WH58.30-Z-1038-02A | |||
| Rivet | *BR00.45-Z-1001-13A | ||
| Inert gas welder | *WE58.40-Z-1001-02A | ||
| Spot welder | *WE58.40-Z-1002-02A | ||
| Drill (electric/pneumatic) | *WE58.40-Z-1001-03A | ||
| Angular grinder (electric/pneumatic) | *WE58.40-Z-1003-03A | ||
| Wet/dry vacuum cleaner | *WE58.40-Z-1005-03A | ||
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| 9 | Cavity preservation following repair work | AR97.20-P-1500PB | |
| Cavity preservation gun Sata HRS no. 11072 | *WE58.40-Z-1006-08A | ||
| MB preservative | *BR00.45-Z-1003-05A | ||
| 10 | Install outer side wall | AR63.10-P-0805PB | |
| 11 | Detach vehicle from straightening bench and lift with two-post lift. Remove straightening bench. | Two-post lift | *WE58.40-Z-1001-05A |
| 12 | Clean areas to be repaired and prime with priming filler | ||
| 13 | Seam sealing following repair | AR97.10-P-4000P | |
| Sealant | *BR00.45-Z-1003-01A | ||
| Seam sealant, sprayable 310 ml | *BR00.45-Z-1041-01A | ||
| 14 | Paint repair areas and adjacent surfaces | ||
| 15 |
Apply additional cavity preservation | AP97.20-P-0640-01A | |
| Notes on cavity preservation | Model 124, 126, 129, 140, 170, 201, 202, 203, 208, 210, 215, 220, 463, 671 | AH97.20-P-0001-01B | |
| 16 | Install detachable body components in area to be repaired |
COMMERCIALLY AVAILABLE TOOLS
| Number | Designation |
|---|---|
| WH58.30-Z-1002-01A | Ball cutter, dia. 12 mm |
| WH58.30-Z-1003-01A | Electrode miller |
| WH58.30-Z-1006-01A | Vario Drill WS 91 spot weld removing tool |
| WH58.30-Z-1001-02A | Hole punching pliers, dia. 6 mm. |
| WH58.30-Z-1002-02A | Hole punching pliers, dia. 7 mm |
| WH58.30-Z-1003-02A | Clamping pliers |
| WH58.30-Z-1038-02A | Manual temporary fastener, dia.6.4 mm - clamping range 0 -15 mm, identification color silver Firma Hausmann GmbH D-34346 Hann. Munden, Germany |
| WH58.30-Z-1001-03A | Round wire brush, braided, dia. 70 mm |
| WH58.30-Z-1024-04A | Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm) |
| WH58.30-Z-1003-29A | Hand riveter |
| WH58.30-Z-1001-40A | Tarp (fire-resistant) |
WORKSHOP EQUIPMENT
| WE58.40-Z-1029-01A | Celette straightening bracket set 7203.300 (model 203) |
| WE58.40-Z-1030-01A | Car bench straightening bracket set 82434, (model 203) |
| WE58.40-Z-1031-01A | Celette straightening bracket set 7203.309 (model 203), as supplement to 7203.300 |
| WE58.40-Z-1032-01A | Celette straightening bracket set 7203.310 (model 203), only with new ordering contains addition 7203.309 |
| WE58.40-Z-1001-01E | Celette straightening bench |
| WE58.40-Z-1003-01E | Car-Bench straightening bench |
| WE58.40-Z-1006-01E | Celette Multi-Z straightening set system |
| WE58.40-Z-1007-01E | Celette module crossmember set 955.940 |
| WE58.40-Z-1008-01E | Celette additional member 955.908 |
| WE58.40-Z-1010-01E | Car-Bench universal cross member set A 296 |
| WE58.40-Z-1001-02A | Inert gas welder |
| WE58.40-Z-1002-02A | Spot welder |
| WE58.40-Z-1001-03A | Drill (electric/pneumatic) |
| WE58.40-Z-1002-03A | Straight grinder (electric/pneumatic) |
| WE58.40-Z-1003-03A | Angle grinder (electric/pneumatic) |
| WE58.40-Z-1004-03A | Body saw (electric/pneumatic) |
| WE58.40-Z-1005-03A | Wet/dry vacuum cleaner |
| WE58.40-Z-1001-05A | Two-post lifting platform |
| WE58.40-Z-1006-08A | Cavity preservation gun |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1003-01A | Sealant | A 001 989 63 20 |
| BR00.45-Z-1041-01A | Seam sealant, sprayable 310 ml | A 002 989 84 20 |
| BR00.45-Z-1003-05A | Preservation agent | A 000 986 72 70 05 |
| BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
| BR00.45-Z-1001-13A | Rivet | A 003 990 35 97 |