Install and weld in B-pillar - AR63.20-P-1350-06PB

Fig 1: Identifying Side Portal Frame (210 589 17 23 00)

Fig 2: Identifying Check And Welding Device (203 589 00 23 00)

COMMERCIALLY AVAILABLE TOOLS

Number	Designation
WH58.30-Z-1003-01A	Electrode miller
WH58.30-Z-1003-02A	Clamping pliers
WH58.30-Z-1001-03A	Round wire brush, braided, dia. 70 mm
WH58.30-Z-1024-04A	Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm)
WH58.30-Z-1003-29A	Hand riveter

WORKSHOP EQUIPMENT

WE58.40-Z-1001-02A	Inert gas welder
WE58.40-Z-1002-02A	Spot welder
WE58.40-Z-1001-03A	Drill (electric/pneumatic)
WE58.40-Z-1003-03A	Angle grinder (electric/pneumatic)
WE58.40-Z-1005-03A	Wet/dry vacuum cleaner

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1041-01A	Seam sealant, sprayable 310 ml	A 002 989 84 20
BR00.45-Z-1003-01A	Sealant	A 001 989 63 20
BR00.45-Z-1001-07A	Zinc dust paint suitable for spot welding	A 000 986 34 42

1. Install inner B-pillar and B-pillar reinforcement with side portal frame, check and welding device, fit and fasten.

   Use spacer plate (1).

2. Tack weld inner B-pillar.
3. Remove B-pillar reinforcement.
   Fig 3: Identifying Spacer Plate

   
   Fig 4: Identifying Inner B-Pillar Spot Welds Area

   
4. inner B-pillar (area B).
5. inner B-pillar (areas G, I, K, M and S).
6. inner B-pillar (area J).
7. Grind gas-shield weld down flat and coat with zinc dust paint.
8. Drill 6 mm dia. holes in B and C-pillar Ø with 6 mmx 14mm steel/steel flat head rivets Ø (area R).
9. Fit upper reinforcement and fasten.
10. upper reinforcement (areas P, T, U and V).
11. upper reinforcement (area L).
12. Clean welds at upper reinforcement with wire brush and coat with zinc dust paint.
    Fig 5: Identifying Upper Reinforcement Spot Welds Area

    
13. Fit outer C-pillar reinforcement and fasten.
14. outer C-pillar reinforcement (area Q).
15. outer C-pillar reinforcement (areas C, E and F).
16. Drill holes in outer C-pillar reinforcement with Ø 6 mm and rivet outer C-pillar reinforcement and outer C-pillar with Ø 6mm x 14 mm dia. steel/steel flat head rivets (area D).
17. Clean welds at outer C-pillar reinforcement with wire brush and coat with zinc dust paint (areas C and Q).
    Fig 6: Identifying Outer C-Pillar Reinforcement Spot Welds Area

    
    Fig 7: Identifying Outer B-Pillar Reinforcement (1 Of 2)

    
18. Fit outer B-pillar reinforcement and fasten with check and welding device.

    Use spacer plate (1).

19. outer B-pillar reinforcement (areas N and H).
20. outer B-pillar reinforcement (areas O, W, X)
    Fig 8: Identifying Outer B-Pillar Reinforcement (2 Of 2)

    
21. Remove side portal frame, check and welding devices.
22. outer B-pillar reinforcement (area W)
23. Clean welds at outer B-pillar reinforcement with wire brush.
24. Remove grinding and drilling chips with wet/dry vacuum cleaner.
25. Coat connection surfaces in shaded areas with zinc dust paint.
    Fig 9: Identifying Coating Area