Cavity preservation following repair work - AR97.20-P-1500PB

MODEL 203.7

Engine hood

Fig 1: Identifying Cavity Preservation - Engine Hood - Model 203.7

Front wheelhouse

Fig 2: Identifying Cavity Preservation - Front Wheelhouse - Model 203.7

Fig 3: Identifying Cavity Preservation - Longitudinal Member Left And Right Rear Wheelhouse - Model 203.7

Illustrated on Model 203.0

Longitudinal member left and right rear wheelhouse

Fig 4: Identifying Cavity Preservation - Longitudinal Member Front End And Underbody - Illustrated On Model 203.0

Illustrated on Model 203.0

Longitudinal member front end and underbody

Door

Fig 5: Identifying Cavity Preservation - Door - Illustrated On Model 203.0

Fig 6: Identifying Cavity Preservation - Cross Member Above Rear Axle And Tailgate - Model 203.7

Cross member above rear axle and tailgate

Openings for cavity preservation

Fig 7: Identifying Openings For Cavity Preservation - Model 203.7

Picture item, etc.	Work instructions
	Risk of explosion and poisoning caused by solvent vapors and gasses. Risk of injury to skin and eyes when handling anticorrosion agents.	Never spray anticorrosion agents on flames or glowing hot objects and keep them well away from all potential sources of ignition. Use them only in well-ventilated rooms; wear respiratory protection.	AS97.00-Z-0001-01A
	Notes on cavity preservation	Model 124, 126, 129, 140, 170, 201, 202, 203, 208, 209, 210, 211, 215, 220, 230, 240, 463, 639, 671, 690.6, 901, 902, 903, 904, 905 MODEL WD1, WD2, WD3, WD6, WD741, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7	AH97.20-P-0001-01B
	Apply wax preservation agent from inside in marked areas following sealing and paintwork, however, before performing assembly work	Insert spray hoses as far as possible into hollow cavities. Spray while inserting and pulling out slowly.
	Apply repair preservation agent twice with a drying time of 5 minutes in between. Ensure that the drain holes are not plugged following drying.	The spraying hose should be stiff and the nozzles should spray at angle to the front and rear. The hollow cavities should be dry. The processing temperature should not be less than +15 °C. Additional preservation measures may be required depending on the repair area deviating from the standard cavity preservation illustrated.
a, b, c	Apply additional cavity preservation	When replacing B-pillar	*WE58.40-Z-1006-08A
	Cavity preservation, general		GF98.00-P-2045A
	Processing instructions for cavity preservation agent		AP97.20-P-0640-01A
		Cavity preservation gun Sata HRS no. 11072	*WE58.40-Z-1006-08A
		Preservation agent	*BR00.45-Z-1003-05A

WORKSHOP EQUIPMENT

WE58.40-Z-1006-08A

Cavity preservation gun

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1003-05A	Preservation agent	A 000 986 72 70 05