Rear Axle -- Testing & Repair -- 203 Chassis - 2 Of 2

• Testing & Repair
  • Removing tapered roller bearing outer races from rear axle housing - AR35.31-P-0550-02A
  • Removing tapered roller bearing outer races from rear axle housing - AR35.31-P-0550-02C
  • Remove/install differential in rear axle housing - AR35.31-P-0550-03A
  • Removing and inserting differential in rear axle housing - AR35.31-P-0550-03B
  • Pulling tapered roller bearing inner races off differential - AR35.31-P-0550-04A
  • Pulling tapered roller bearing inner races off differential - AR35.31-P-0550-04C
  • Slackening and unscrewing hexagon collared nut at joint flange; Pressing bush for wrench socket - AR35.31-P-0550-05A
  • Pulling off joint flange - AR35.31-P-0550-06A
  • Pulling off joint flange; Radial seal ring and joint flange on drive pinion modified - AR35.31-P-0550-06B
  • Pulling off joint flange - AR35.31-P-0550-06BF
  • Pressing drive pinion out of rear axle housing - AR35.31-P-0550-07A
  • Pressing radial seal out of rear axle housing - AR35.31-P-0550-08A
  • Pressing radial seal out of rear axle housing; Radial seal ring and joint flange on drive pinion modified - AR35.31-P-0550-08B
  • Pressing radial seal out of rear axle housing - AR35.31-P-0550-08BF
  • Removing tapered roller bearing outer races from rear axle housing - AR35.31-P-0550-09A
  • Removing tapered roller bearing outer races from rear axle housing - AR35.31-P-0550-09C
  • Pulling tapered roller bearing inner race off drive pinion - AR35.31-P-0550-10A
  • Pulling tapered roller bearing inner race off drive pinion - AR35.31-P-0550-10C
  • Checking drive pinion and crown wheel for pairing number; Ground gear sets - AR35.31-P-0550-11A
  • Pressing tapered roller bearing inner race onto drive pinion - AR35.31-P-0550-12A
  • Pressing tapered roller bearing inner race onto drive pinion; Press-on sleeve for tapered roller bearing inner race - AR35.31-P-0550-12C
  • Calculating shim and installing in rear axle housing - AR35.31-P-0550-13A
  • Calculating shim and installing in rear axle housing - AR35.31-P-0550-13C
  • Pulling tapered roller bearing outer races into rear axle housing - AR35.31-P-0550-14A
  • Pulling tapered roller bearing outer races into rear axle housing - AR35.31-P-0550-14C
  • Installing drive pinion in rear axle housing - AR35.31-P-0550-15A
  • Installing drive pinion in rear axle housing - AR35.31-P-0550-15B
  • Installing tapered roller bearing inner race on drive pinion and pressing in together with radial seal ring - AR35.31-P-0550-16A
  • Installing tapered roller bearing inner race on drive pinion and pressing in together with radial sealing ring - AR35.31-P-0550-16C
  • Installing tapered roller bearing inner race on drive pinion and pressing in together with radial sealing ring - AR35.31-P-0550-16CF
  • Adjusting friction torque of drive pinion bearing - AR35.31-P-0550-17A
  • Adjusting friction torque of drive pinion bearing - AR35.31-P-0550-17C
  • Check adjustment dimension of drive pinion - AR35.31-P-0550-18A
  • Check adjustment dimension of drive pinion - AR35.31-P-0550-18C
  • Mounting ring gear on differential; Tightening torque of ring gear bolts reduced - AR35.31-P-0550-19A
  • Pressing tapered roller bearing inner races onto differential - AR35.31-P-0550-20A
  • Pressing tapered roller bearing inner races onto differential - AR35.31-P-0550-20C
  • Inserting right tapered roller bearing outer race in rear axle housing - AR35.31-P-0550-21A
  • Installing right locking ring - AR35.31-P-0550-22A
  • Installing right circlip - AR35.31-P-0550-22C
  • Pretension rear axle housing with spreader (brace) - AR35.31-P-0550-23A
  • Pretension rear axle housing with spreader (brace) - AR35.31-P-0550-23C
  • Measure expanded dimension of rear axle housing - AR35.31-P-0550-24A
  • Measure expanded dimension of rear axle housing - AR35.31-P-0550-24C
  • Measure gear backlash between crown wheel and pinion, correct if necessary - AR35.31-P-0550-25A
  • Measure gear backlash between ring gear and pinion, correct if necessary - AR35.31-P-0550-25C
  • Installing spacer sleeve with bearing washers on both sides on drive pinion - AR35.31-P-0550-26A
  • Installing spacer sleeve with bearing washers on both sides on drive pinion - AR35.31-P-0550-26B
  • Installing left locking ring - AR35.31-P-0550-27A
  • Installing left circlip - AR35.31-P-0550-27C
  • Attaching end cover Rear axle differential end cover with non-machined sealing surface - AR35.31-P-0550-28AA
  • Attaching end cover Rear axle differential end cover with non-machined sealing surface - AR35.31-P-0550-28CA
  • Attach end cover - AR35.31-P-0550-28CF
  • Securing hexagon collared nut on drive pinion joint flange - AR35.31-P-0550-29A
  • Removing ABS gear from drive pinion - AR35.31-P-0550-30B
  • Checking circlip for correct seating - AR35.31-P-0550-32C
  • Loosening and unscrewing twelve-point collar nut on joint flange - AR35.31-P-0550-35C
  • Slackening and unscrewing twelve-point collared nut at joint flange - AR35.31-P-0550-35CF
  • Remove right circlip with spreader from rear axle housing - AR35.31-P-0550-36C
  • Installing left-hand tapered roller bearing outer race in rear axle housing - AR35.31-P-0550-38C
  • Disassembling and assembling rear axle differential, adjusting gear set - AR35.31-P-0550A
  • Disassembling and assembling rear axle differential, adjusting gear set - AR35.31-P-0550C
  • Remove/install end cover at rear axle differential - AR35.31-P-0554AC
  • Remove/install end cover at rear axle differential - AR35.31-P-0554AF
  • Remove/install end cover at rear axle differential - AR35.31-P-0554PI
  • Clamping differential housing - AR35.31-P-0560-01A
  • Driving out and driving in differential pin and roll pin - AR35.31-P-0560-02A
  • Removing differential bevel gears and differential side gears - AR35.31-P-0560-03A
  • Installing differential side gears and differential bevel gears - AR35.31-P-0560-04A
  • Check friction torque of differential - AR35.31-P-0560-05A
  • Disassembling and assembling differential - AR35.31-P-0560A
  • Removing and installing ASD hydraulic pipe on rear axle center assembly; Routing of ASD ring cylinder and hydraulic pipe modified - AR35.41-P-0545-01C
  • Removing and installing ring cylinder - AR35.41-P-0545-02C
  • Installing oil deflector in rear axle housing - AR35.41-P-0545-03C