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Measure gear backlash between ring gear and pinion, correct if necessary - AR35.31-P-0550-25C

TEST VALUES FOR REAR AXLE CENTER ASSEMBLY GEAR SET

Number Designation Model 124 Model 129 Model 170
BE35.31-P-1002-03A Gear backlash between ring gear and pinion mm 0,08-0,14 0,08-0,14 0,08-0,14
TEST VALUES FOR REAR AXLE CENTER ASSEMBLY GEAR SET

Number Designation Model 201 Model 202 Model 203
BE35.31-P-1002-03A Gear backlash between ring gear and pinion mm 0,08-0,14 0,08-0,14 0,10-0,16
TEST VALUES FOR REAR AXLE CENTER ASSEMBLY GEAR SET

Number Designation Model 208 Model 209 Model 210
BE35.31-P-1002-03A Gear backlash between ring gear and pinion mm 0,08-0,14 0,10-0,16 0,08-0,14
Fig 1: Identifying Backlash Measuring Instrument (201 589 03 21 00)
G04636587
  1. SPECIAL TOOL Insert and clamp backlash measuring instrument (037) with dial indicator in left-hand bore in differential case.
  2. Set dial indicator to "0" with 3 mm preload.
  3. Hold drive pinion at joint flange and move dial indicator holder alternately to left and right using handle (arrow) while reading off gear backlash.
  4. Carry out measurement 4 times. Turn ring gear approx. 90° further each time.

    IMPORTANT The adjustment of the tapered roller bearings and gear set is OK if the spread dimension (expansion) of the rear axle housing and the gear backlash are within the range of the specifications. If these values are not achieved, the adjustment must be repeated using thinner or thicker circlips as appropriate.

  5. SPECIAL TOOL Remove backlash measuring instrument (037).
    Fig 2: Removing Backlash Measuring Instrument
    G04636588

1st example

Measurement: The gear backlash is correct but the spread dimension of the rear axle housing is too low, e.g. 0.05 mm measured spread dimension value.

Correction: Mount a 0.05 mm thicker circlip on both sides, in the process the gear backlash can change slightly!

2nd example

Measurement: The spread dimension is correct, but the gear backlash is too large.

Correction: On the left assembly side a circlip should be installed which is thinner by the missing amount.

Install a thicker circlip on the right-hand side (ring gear side).

IMPORTANT

If the gear backlash is too low, proceed in the opposite manner.