Replace upper front longitudinal member - AR62.20-P-1286P
WARNING: This page is about a different car, the 2009 Mercedes-Benz CLK350 and 2008 Mercedes-Benz CLK350. However, it is still accessible from the selected car via links, so may be relevant.
MODEL 203.0
MODEL 203.2
MODEL 203.7
MODEL 209 except CODE (P98) Black Series
Shown on model 203.0
| Removing | |||
| Risk of death caused by high voltage used for electric welding. Risk of explosion caused by welding in the area of highly inflammable materials. Risk of injury caused by welding spatter and UV light while welding. Risk of poisoning caused by inhaling welding fumes. | Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor system. | AS00.00-Z-0007-01A | |
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between the columns of the lifting platform and position the four support plates at the lifting platform support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Measures for preventing damage to vehicles or components when performing electric welding work | AH00.00-N-0005-01A | ||
| General information on repairs to body | AH60.00-N-0001-01A | ||
| General information on MB materials | AH98.00-P-9409-03A | ||
| 1 | Remove detachable parts in area to be repaired | ||
| 2 | Cover all detachable parts remaining vehicle with fireproof tarpaulin | ||
| 3 | Prepare required workshop equipment and commercially available tools for repair | http://gotis.aftersales.mercedes-benz.com |
|
| 4 | Separate upper front longitudinal member | AR62.20-P-1286-01P | |
| Figure | |||
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| 5 | Prepare upper front longitudinal member | AR62.20-P-1286-02P | |
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| Install | |||
| 6 | Installing check and welding device | Suspension strut removed Except model 203.08/28 |
AR62.20-P-1286-04PA |
| Figure | |||
| Figure | |||
| Suspension strut installed except model 203.08/28 | AR62.20-P-1286-04PE | ||
| Figure | |||
| Figure | |||
| *BA32.25-P-1006-01B | |||
| *BA32.25-P-1001-01E | |||
| Suspension strut removed Model 203.08/28 |
AR62.20-P-1286-04PAA | ||
| Fig 5 | |||
| Fig 4 | |||
| Suspension strut installed model 203.08/28 | AR62.20-P-1286-04PEA | ||
| Fig 5 | |||
| Fig 4 | |||
| 7 | Install upper front longitudinal member | AR62.20-P-1286-03P | |
| 8 | Clean repair areas | ||
| 9 | Prime area to be repaired using primer filler | ||
| 10 | Carry out seam sealing after repairs | Model 203 | AR97.10-P-4000P |
| Model 209 |
AR97.10-P-4000Q | ||
| Sealant | *BR00.45-Z-1003-01A | ||
| 11 | Paint top front longitudinal member and adjacent surfaces | ||
| Notes on paintwork repairs | AH98.00-P-9408-02A | ||
| 12 | Perform cavity preservation after repair work | Model 203.0 | AR97.20-P-1500P |
| Model 203.2 | AR97.20-P-1500PA | ||
| Model 203.7 | AR97.20-P-1500PB | ||
| Model 209.3 | AR97.20-P-1500Q | ||
| Model 209.4 | AR97.20-P-1500QA | ||
| 13 | Install all removed detachable body components |
FRONT AXLE SHOCK ABSORBER
| Number | Designation | Model 203 without 4MATIC | |
|---|---|---|---|
| BA32.25-P-1006-01B | Nut, rebound stop to piston rod | Nm | 60 |
FRONT AXLE SHOCK ABSORBER
| Number | Designation | Model 209 without code P98 | |
|---|---|---|---|
| BA32.25-P-1001-01E | Nut, rebound stop to piston rod | Nm | 60 |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1003-01A | Sealant, white, 310 ml, DB supply specification 6069.20 | A 001 989 63 20 |
| BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |