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Home >> Mercedes Benz >> 2002 >> SLK230 Automatic >> Repair and Diagnosis (Single Page) >> Body & Frame >> Sun Roof/T-Top/Convertible Top >> Sliding Roof, Soft Top -- 170 Chassis >> Testing & Repair >> Remove/install hydraulic cylinder on front catch - AR77.37-P-3560G

Remove/install hydraulic cylinder on front catch - AR77.37-P-3560G

MODEL 170 

Fig 1: Identifying Hydraulic Cylinder On Front Catch Remove/Install Components
G04744236
Modification notes

14.1.03 Check oil level in hydraulic unit, correct, added Step 10  
REMOVINGINSTALLING Remove/Install     
DANGER Risk of injury. Moving parts can pinch, crush or  , in extreme cases even sever  extremities. Keep body parts and limbs well clear of moving parts. AS00.00-Z-0009-01A
DANGER Risk of injury  to skin or eyes from hydraulic fluid spraying out under pressure. Risk of poisoning  from swallowing hydraulic fluid. Depressurize the hydraulic system completely before starting any work on the system. Wear protective clothing and eye protection. AS00.00-Z-0013-01A
DANGER Risk of injury  from pinching  or squeezing  when working on partially open Vario roof (stop mode) or in its closing area as a result of the Vario roof suddenly collapsing Secure Vario roof with a suitable special tool. AS77.50-Z-0001-01A 
NOTES Notes for carrying out assembly operations on Vario roof   AH77.30-P-0002-01R 
1 Remove catch from Vario roof   AR77.33-P-3400G 
2 Remove right C-pillar paneling from Vario roof   AR68.30-P-4500G
3 Remove right side paneling in trunk   AR68.30-P-4800G
4 Remove cover above right B-pillar    
5 Expose hydraulic lines no. 31 and no. 33 on Vario roof and in trunk up to soft top actuation hydraulic unit IMPORTANT Mark installation position of hydraulic lines and electrical leads tied to hydraulic lines:
IMPORTANTInstallation:  Observe markings of installation position.
 
6 Remove retaining rings (2) and bolts (3) from lock panel (4)    
7 Separate hydraulic lines no. 31 and no. 33 from soft top actuation hydraulic unit NOTES When separating hold a rag around the hydraulic line connections to prevent hydraulic oil from running out. Immediately plug connections on the hydraulic lines and on the soft top actuation hydraulic unit with appropriate plug
IMPORTANT Pressure is still present in hydraulic lines when Vario roof has been moved with the roof switch and the ignition is not switched off
 
    SPECIAL TOOL
IMPORTANTInstallation:  Observe line coding of hydraulic lines when connecting
Figure
8 Remove front catch hydraulic cylinder (1) with hydraulic lines from Vario roof    
9 Install in the reverse order    
10 Check oil level of soft top actuation hydraulic unit, correct   AR77.37-P-3501G 
Fig 2: Identifying Set Of Plugs (129 589 00 91 00)
G04744237