LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2000 >> ML430 >> Repair and Diagnosis >> Accessories & Equipment >> Wiper/Washer Systems >> Electrical System - Body -- 163 Chassis >> Testing & Repair >> Fiber optical cable (D2B) replace complete (after testing) - AR82.70-P-0005GI

Fiber optical cable (D2B) replace complete (after testing) - AR82.70-P-0005GI

MODEL 163.136 #A as of 051500, 163.136 #X as of 708319, 163.154 #A as of 051500, 163.154 #X as of 708319, 163.172 #A as of 051500, 163.172 #X as of 708319, 163.113/128/157/174/175 with CODE (852) CTEL preinstallation assembly at dome with CODE (854) MB portable cellular telephone 

ECE-Ausfuhrung 

MODEL 163.154 /172 /174 #A as of 221506, 163.157/175 with CODE (349) E Call emergency call system with CODE (494a) USA version 

Fig 1: Identifying Fiber Optical Cable Components
G04608667
Fig 2: Identifying Fiber Optical Cable Components
G04608668

Cover on left under the instrument panel removed for a better display 

Fig 3: Identifying Exchange D2 B-Wiring Harness And Heater Housing
G04608669
REMOVING Remove    
NOTES Notes on fiber optic cable Models 129,163, 168, 170, 202, 203, 208, 209, 210,215,220,230,463 AH82.70-P-0001-02A 
1 Remove radio   AR82.60-P-7502EA 
2 Cut the existing D2B wiring harness as far as possible away from the connector to the radio    
3 Remove cover on right under the instrument panel IMPORTANT Left hand steering vehicle up to 31.8.99. AR68.10-P-1520GH
    IMPORTANT Left hand steering vehicle as of 1.9.99. AR68.10-P-1520GI
    IMPORTANT Right-hand drive vehicle. AR68.10-P-1500GH
4 Remove right-hand side entrance strip   AR68.30-P-4100GH
5 Remove footwell cover on right   AR68.30-P-4010GH
6.1 Remove E-Call control module (A35/8)   AR82.95-P-0008GH 
6.2 Remove CTEL [TEL] interface (A34/4)    
7 Disconnect D2B plug from E-Call control module (A35/8) or CTEL [TEL] interface (A34/4) IMPORTANT E-call control module: with USA version, code 494a. CTEL [TEL] interface: ECE version  
8 Remove air duct behind the E-Call control module (A35/8) or CTEL [TEL] interface (A34/4)    
9 Remove the existing D2B wiring harness between the E-call control module (A35/8) or CTEL [TEL] interface (A34/4) and firewall at the transmission tunnel IMPORTANT Cut off the existing D2B wiring harness at the last tie strap between the heater housing (2) and firewall.  
INSTALLING Install     
10 Copyright DaimlerChrysler AG 3/16/ Plug the plug from the exchange D2B wiring harness (1) into the E-call control module (A35/8) or CTEL [TEL] interface (A34/4) and route the wiring harness under the carpet to the right A-pillar NOTESRisk of breakage!  Do not kink or stretch fiber optic cable Before routing, install the caps on the fiber optical cable.
IMPORTANT Fasten D2B wiring harness to the body using existing clips.
AR82.95-P-0005-01A 
11 Route exchange D2B wiring harness (1) along the existing wiring harness from the right footwell to the top side of the transmission tunnel at the firewall IMPORTANT Fasten D2B wiring harness to the vehicle harness using tie straps.  
12 Route the exchange D2B wiring harness (1) on the carpet through under the heater housing (2) to the left side    
13 Route exchange D2B wiring harness (1) up to the radio installation opening IMPORTANT Fasten D2B wiring harness to the vehicle harness using tie straps.  
14 Install air duct behind the E-call control module (A35/8) or CTEL [TEL] interface (A34/4)    
15 Plug the D2B plug into the E-call control module (A35/8) or CTEL [TEL] interface (A34/4) IMPORTANT E-call control module: with USA version, code 494a. CTEL [TEL] interface: ECE version  
16.1 Install CTEL [TEL] interface (A34/4) TORQUE SPECIFICATION *BA91.10-P-1001-01B 
    TORQUE SPECIFICATION *BA91.40-P-1001-01D 
16.2 Install E-call control module (A35/8)   AR82.95-P-0008GH 
    TORQUE SPECIFICATION *BA91.10-P-1001-01B 
    TORQUE SPECIFICATION *BA91.40-P-1001-01D 
17 Install right footwell cover   AR68.30-P-4010GH
18 Install right door sill molding   AR68.30-P-4100GH
19 Install the cover on the right under the instrument panel IMPORTANT Left hand steering vehicle up to 31.8.99. AR68.10-P-1520GH
    IMPORTANT Left hand steering vehicle as of 1.9.99. AR68.10-P-1520GI
    IMPORTANT Right-hand drive vehicle. AR68.10-P-1500GH
20 Plug D2B plug from exchange D2B wiring harness (1) into radio    
21 Install radio   AR82.60-P-7502EA 
TORQUE SPECIFICATION Front seats

Number Designation Model Series 163
BA91.10-P-1001-01B Bolt of seating mounting bracket to vehicle floor Nm 40
TORQUE SPECIFICATION Seat belts/emergency tensioning retractors

Number Designation Model 163 up to 08/99 Model 163 as of 09/99
BA91.40-P-1001-01D Screw on belt end fitting Nm 35 35