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Home >> Mercedes Benz >> 1999 >> CLK320 2D Convertible >> Repair and Diagnosis >> Body & Frame >> Windows >> Windows - 208 Chassis >> Testing & Repair >> Remove/install rear side window - AR67.30-P-4000 >> Remove/install rear side window - AR67.30-P-4000K

Remove/install rear side window - AR67.30-P-4000K

MODEL 208.3 

Fig 1: Identifying Rear Side Window And Cutting Area For Blade
G04729415
Fig 2: Identifying Rear Side Window And Multicutter
G04729416
REMOVING Remove     
1 Prepare glue cartridge   AR67.10-P-1000-07K 
    Repair kit *BR00.45-Z-1015-02A 
2 Remove molding from rear side window   AR67.30-P-4010K 
3 Remove paneling on B-pillar   AR68.30-P-4700K
4 Remove paneling on C-pillar   AR68.30-P-4490K
5 Remove right side trim panel in rear   AR68.30-P-4780K
DANGER Risk of injury from slipping when clamping blade in the multicutter and from glass splinters when cutting out glued windows Always interrupt air supply when inserting or removing blade.
Wear protective gloves and eye protection.
AS67.00-Z-0001-01A 
6 Cut out side window (1) with cutting blade   AR67.30-P-4050-01K 
    SPECIAL TOOL Figure
    CAUTION Figure
    COMMERCIALLY AVAILABLE TOOLS *WH58.30-Z-1003-20A 
7 Remove rear side window (1) from body with suction cups COMMERCIALLY AVAILABLE TOOLS *WE58.40-Z-1029-11A 
INSTALLING Install     
8 Replace rubber and other spacers IMPORTANT Do not remove protective foil AR67.30-P-4050-02K 
9 Prepare window for installation   AR67.10-P-1000-03P 
10 Prepare body flange for installation of window   AR67.10-P-1501-01P 
11 Align side window in body opening SPECIAL TOOL AR67.30-P-4050-04K 
12 Remove protective foil from rubber spacers    
13 Apply glue   AR67.10-P-1000-08P 
    COMMERCIALLY AVAILABLE TOOLS Betagun 2K electric cartridge gun *WH58.30-Z-1002-20A 
    IMPORTANT Height of glue bead approx. 13 mm
NOTES Install window within 10 minutes before adhesive force of glue starts to decrease
 
14 Insert side window   AR67.30-P-2305-03K 
    COMMERCIALLY AVAILABLE TOOLS
IMPORTANT Curing time is approx. 1 hour, calculated from the time the rear side window is installed.
*WE58.40-Z-1029-11A 
15 Install molding on rear side window   AR67.30-P-4010K 
16 Install side paneling in rear   AR68.30-P-4780K
17 Install paneling on C-pillar   AR68.30-P-4490K
18 Install paneling at B-pillar   AR68.30-P-4700K
19 Clean rear side window    
Fig 3: Identifying Cutting Blade (124 589 12 63 00)
G04729417
Fig 4: Identifying Cutting Blade (124 589 21 63 00)
G04729418
Fig 5: Identifying Feeler Gage (129 589 03 21 00)
G04729419
WORKSHOP EQUIPMENT

WE58.40-Z-1029-11A Cup suction tool for window removal and installation
COMMERCIALLY AVAILABLE TOOLS

Number Designation
WH58.30-Z-1001-20A Cartridge heater
WH58.30-Z-1002-20A Electric cartridge gun
WH58.30-Z-1003-20A Multicutter
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1015-02A Repair kit A 220 670 00 93