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Home >> Lexus >> 2023 >> ES 250 Base >> Repair and Diagnosis >> Electrical >> Gauges >> Interior Body Panels - Service Information (1 Of 2) >> Instrument Panel Safety Pad >> Installation [06/2018 - 08/2021] >> Procedure

Installation [06/2018 - 08/2021]: Procedure

  1. INSTALL INSTRUMENT PANEL SAFETY PAD SUB-ASSEMBLY 
    1. Engage the 5 guides as shown in the illustration to temporarily install the instrument panel safety pad sub-assembly.
      GTY787411Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction - -
      NOTE:
      • Do not damage the instrument panel safety pad sub-assembly.
      • Do not allow the wire harnesses to interfere with the surrounding parts.
    2. Install the 6 bolts <B>, 2 clips and nut <E>.
    3. Install the instrument panel safety pad sub-assembly with the 2 bolts <A>.

      Bolt<A> 

      Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf) 

    4. Engage each clamp.
    5. Connect each connector.
    6. Engage the 2 claws to connect the cooler (room temp. sensor) thermistor.
  2. CONNECT NO. 3 INSTRUMENT PANEL WIRE 

    Refer to PROCEDURE - Step 4

  3. INSTALL NO. 3 INSTRUMENT PANEL REGISTER ASSEMBLY 
    1. Engage the 4 claws as shown in the illustration to install the No. 3 instrument panel register assembly.
      GTY809103Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction
  4. INSTALL NO. 2 INSTRUMENT CLUSTER FINISH PANEL GARNISH 
    1. Engage the 6 clips as shown in the illustration to install the No. 2 instrument cluster finish panel garnish.
      GTY822110Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction
    2. w/ Ambient Light:
      1. Connect the connector.
  5. INSTALL SWITCH BASE 
    1. Connect the connector.
    2. Engage the 4 claws as shown in the illustration to install the switch base.
      GTY793498Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction
  6. INSTALL NO. 2 INSTRUMENT PANEL REGISTER ASSEMBLY 
    1. Connect the connector.
    2. Engage the clip and 7 claws as shown in the illustration to install the No. 2 instrument panel register assembly.
      GTY778513Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction
  7. INSTALL AIR CONDITIONING CONTROL ASSEMBLY 

    Refer to PROCEDURE - Step 1

  8. INSTALL DCM (TELEMATICS TRANSCEIVER) (w/ Manual (SOS) Switch) 

    Refer to PROCEDURE - Step 1 [06/2018 - 10/2019] , or refer to PROCEDURE - Step 4 [10/2019 - 08/2020] , or refer to PROCEDURE - Step 4 [08/2020 - 09/2022]

  9. INSTALL RADIO RECEIVER ASSEMBLY WITH SWITCH 

    Refer to PROCEDURE - Step 7 [06/2018 - 08/2020] , or refer to PROCEDURE - Step 7 [08/2020 - 09/2022]

  10. INSTALL FRONT NO. 2 SPEAKER ASSEMBLY (for RH Side) 

    Refer to PROCEDURE - Step 3

  11. INSTALL NO. 2 INSTRUMENT PANEL SPEAKER PANEL SUB-ASSEMBLY 
    1. Engage the 3 guides and 3 claws as shown in the illustration to install the No. 2 instrument panel speaker panel sub-assembly.
      GTY783079Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction (1)
      Install in this Direction (2)
  12. INSTALL FRONT PILLAR GARNISH ASSEMBLY RH 

    HINT: 

    Use the same procedure as for the LH side.

    Refer to PROCEDURE - Step 30

  13. INSTALL FRONT NO. 2 SPEAKER ASSEMBLY (for LH Side) 

    Refer to PROCEDURE - Step 3

  14. INSTALL NO. 1 INSTRUMENT PANEL SPEAKER PANEL SUB-ASSEMBLY 
    1. Engage the 2 guides and 3 claws as shown in the illustration to install the No. 1 instrument panel speaker panel sub-assembly.
      GTY789270Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction (1)
      Install in this Direction (2)
  15. INSTALL FRONT PILLAR GARNISH ASSEMBLY LH 

    Refer to PROCEDURE - Step 30

  16. INSTALL COMBINATION METER ASSEMBLY 

    Refer to PROCEDURE - Step 1

  17. INSTALL INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY 
    1. Connect each connector.
    2. Engage the 13 claws as shown in the illustration.
      GTY775578Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction - -
    3. Install the instrument cluster finish panel assembly with the 2 screws <C>.
  18. INSTALL NO. 1 INSTRUMENT CLUSTER FINISH PANEL GARNISH 
    1. Engage the 2 clips as shown in the illustration to install the No. 1 instrument cluster finish panel garnish.
      GTY826541Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction
  19. INSTALL MULTI-DISPLAY ASSEMBLY WITH CLOCK 

    Refer to PROCEDURE - Step 5

  20. INSTALL FRONT NO. 3 SPEAKER ASSEMBLY 

    Refer to PROCEDURE - Step 1

  21. INSTALL NO. 1 SPEAKER OPENING COVER ASSEMBLY 
    1. Connect the connector.
    2. Engage the 4 claws to install the No. 1 speaker opening cover assembly.
      GTY835912Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  22. INSTALL UPPER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY 
    1. Engage the 4 guides, 8 clips and 5 claws as shown in the illustration to install the upper instrument panel finish panel sub-assembly.
      GTY798182Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction
  23. INSTALL INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY (w/o Headup Display) 
    1. Engage the 6 guides, 2 clips and 9 claws as shown in the illustration to install the instrument cluster finish panel sub-assembly.
      GTY809122Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction
  24. INSTALL INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY (w/ Headup Display) 
    1. Engage the 5 guides, 2 clips and 9 claws as shown in the illustration to install the instrument cluster finish panel sub-assembly.
      GTY837791Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction
  25. INSTALL NO. 2 INSTRUMENT CLUSTER MOULDING 
    1. Engage the 9 clips and 2 claws as shown in the illustration to install the No. 2 instrument cluster moulding.
      GTY794861Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction - -
  26. INSTALL GLOVE COMPARTMENT DOOR ASSEMBLY 
    1. Connect each connector.
    2. Engage the 6 claws as shown in the illustration.
      GTY786840Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction
    3. Install the glove compartment door assembly with the 5 screws <C>.
  27. INSTALL LOWER NO. 2 INSTRUMENT PANEL AIRBAG ASSEMBLY 

    Refer to PROCEDURE - Step 1 [06/2018 - 08/2020] , or refer to PROCEDURE - Step 1 [08/2020 - ]

  28. INSTALL LOWER INSTRUMENT PANEL SUB-ASSEMBLY 
    1. Engage the clip and 16 claws as shown in the illustration to install the lower instrument panel sub-assembly.
      GTY778568Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction - -
  29. INSTALL LOWER INSTRUMENT PANEL LH 
    1. Engage the guide, 2 clips and 2 claws as shown in the illustration to install the lower instrument panel LH.
      GTY782930Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction
  30. INSTALL LOWER INSTRUMENT FINISH SUB PANEL 
    1. Engage the clip and claw as shown in the illustration to install the lower instrument finish sub panel.
      GTY823545Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction
  31. INSTALL NO. 2 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY 
    1. Connect the connector.
    2. Engage the clamp.
    3. Engage the 4 guides and 7 claws as shown in the illustration to install the No. 2 instrument panel under cover sub-assembly.
      GTY807956Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction (1)
      Install in this Direction (2)
  32. INSTALL INSTRUMENT SIDE PANEL RH 
    1. Engage the 2 guides and 6 claws as shown in the illustration to install the instrument side panel RH.
      GTY798865Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction (1)
      Install in this Direction (2)
  33. INSTALL FRONT DOOR OPENING TRIM COVER RH 

    HINT: 

    Use the same procedure as for the LH side.

    Refer to PROCEDURE - Step 31

  34. INSTALL COWL SIDE TRIM BOARD RH 

    HINT: 

    Use the same procedure as for the LH side.

    Refer to PROCEDURE - Step 32

  35. INSTALL FRONT DOOR SCUFF PLATE RH 

    HINT: 

    Use the same procedure as for the LH side.

    Refer to PROCEDURE - Step 33

  36. INSTALL LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY 

    Refer to PROCEDURE - Step 1 [06/2018 - 08/2020] , or refer to PROCEDURE - Step 1 [08/2020 - ]

  37. INSTALL LOWER INSTRUMENT PANEL 
    1. Connect the connector.
    2. Engage the 3 guides and 4 clips as shown in the illustration to install the lower instrument panel.
      GTY806068Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction
  38. INSTALL NO. 1 INSTRUMENT CLUSTER MOULDING 
    1. Engage the 3 clips and 2 claws as shown in the illustration to install the No. 1 instrument cluster moulding.
      GTY830736Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction
  39. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY 
    1. Connect each connector.
    2. Engage each clamp.
    3. Engage the 2 clips and 5 claws as shown in the illustration.
      GTY795528Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction
    4. Install the No. 1 instrument panel sub-assembly with the screw <D>.
    5. Engage the 2 claws.
    6. Engage the 2 guides and claw.
  40. INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY 
    1. Connect the connector and engage the 2 clamps.
    2. Engage the 2 claws to connect the DLC3 connector.
    3. Engage the 2 guides and 2 claws as shown in the illustration.
      GTY827445Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction (1)
      Install in this Direction (2)
    4. Install the No. 1 instrument panel under cover sub-assembly with the 2 screws <D>.
  41. INSTALL INSTRUMENT SIDE PANEL LH 
    1. Engage the 2 guides and 6 claws as shown in the illustration to install the instrument side panel LH.
      GTY826836Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction (1)
      Install in this Direction (2)
  42. INSTALL FRONT DOOR OPENING TRIM COVER LH 

    Refer to PROCEDURE - Step 31

  43. INSTALL COWL SIDE TRIM BOARD LH 

    Refer to PROCEDURE - Step 32

  44. INSTALL FRONT DOOR SCUFF PLATE LH 

    Refer to PROCEDURE - Step 33

  45. INSTALL REAR CONSOLE BOX ASSEMBLY 

    Refer to INSTALLATION [06/2018 - 08/2020] , or refer to INSTALLATION [08/2020 - 09/2022]

  46. INSTALL TURN SIGNAL SWITCH 

    Refer to PROCEDURE - Step 1

  47. INSTALL WINDSHIELD WIPER SWITCH ASSEMBLY 

    Refer to PROCEDURE - Step 1

  48. INSTALL UPPER STEERING COLUMN COVER 

    for Manual Tilt and Manual Telescopic Steering Column: Refer to PROCEDURE - Step 10

    for Power Tilt and Power Telescopic Steering Column: Refer to PROCEDURE - Step 10

  49. INSTALL LOWER STEERING COLUMN COVER SUB-ASSEMBLY 

    for Manual Tilt and Manual Telescopic Steering Column: Refer to PROCEDURE - Step 11

    for Power Tilt and Power Telescopic Steering Column: Refer to PROCEDURE - Step 11

  50. ALIGN FRONT WHEELS FACING STRAIGHT AHEAD 
  51. INSPECT AND ADJUST SPIRAL CABLE WITH SENSOR SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 9 [06/2018 - 08/2020] , or refer to PROCEDURE - Step 9 [08/2020 - 09/2022]

  52. INSTALL STEERING WHEEL ASSEMBLY 

    Refer to PROCEDURE - Step 8 [06/2018 - 08/2020] , or refer to PROCEDURE - Step 8 [08/2020 - ]

  53. CHECK STEERING WHEEL CENTER POINT 
  54. INSTALL HORN BUTTON ASSEMBLY 

    Refer to INSTALLATION [06/2018 - 08/2020] , or refer to INSTALLATION [08/2020 - ]