Installation [10/2014 - 05/2019]: Procedure
- INSTALL DRIVE SHAFT BEARING BRACKET
- Install the drive shaft bearing bracket to the cylinder block and stiffening crankcase assembly with the 3 bolts.
Torque: 63.7 N.m (650 kgf/cm, 47 ft.lbf)
- Install the drive shaft bearing bracket to the cylinder block and stiffening crankcase assembly with the 3 bolts.
- INSTALL ENGINE MOUNTING INSULATOR LH
HINT:
Perform this procedure only when replacement of the engine mounting insulator LH is necessary.
- Temporarily install the engine mounting insulator LH with the 4 bolts.
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
*1 Bracket - Tighten the 4 bolts in the sequence shown in the illustration.
Torque: 95 N.m (969 kgf/cm, 70 ft.lbf)
- Install the bracket with the bolt.
Torque: 7.7 N.m (79 kgf/cm, 68 in.lbf)
- Temporarily install the engine mounting insulator LH with the 4 bolts.
- INSTALL ENGINE MOUNTING SPACER
HINT:
Perform this procedure only when replacement of the engine mounting spacer is necessary.
- Temporarily install the engine mounting spacer with the 2 bolts.
- Tighten the 2 bolts in the sequence shown in the illustration.
Torque: 95 N.m (969 kgf/cm, 70 ft.lbf)
- INSTALL ENGINE MOUNTING INSULATOR SUB-ASSEMBLY RH
HINT:
Perform this procedure only when replacement of the engine mounting insulator sub-assembly RH is necessary.
- Temporarily install the engine mounting insulator sub-assembly RH with the 3 bolts.
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
*1 Radiator Reservoir Bracket - Tighten the 3 bolts in the sequence shown in the illustration.
Torque: 95 N.m (969 kgf/cm, 70 ft.lbf)
- Install the radiator reservoir bracket with the bolt.
Torque: 5.0 N.m (51 kgf/cm, 44 in.lbf)
- Temporarily install the engine mounting insulator sub-assembly RH with the 3 bolts.
- INSTALL REAR ENGINE MOUNTING INSULATOR
HINT:
Perform this procedure only when replacement of the rear engine mounting insulator is necessary.
- Temporarily install the rear engine mounting insulator with the 2 bolts and 2 nuts.
- Tighten the 2 bolts and 2 nuts in the sequence shown in the illustration.
Torque: 95 N.m (969 kgf/cm, 70 ft.lbf)
- INSTALL ENGINE HANGER
See step 72 [10/2014 - 09/2016], or see step 72 [09/2016 - 05/2019]
- REMOVE ENGINE FROM ENGINE STAND NOTE:
- Pay attention to the angle of the sling device as the engine assembly or engine hangers may be damaged or deformed if the angle is incorrect.
- With the exception of installing the engine assembly to an engine stand or removing the engine assembly from an engine stand, do not perform any work on the engine while it is suspended, as doing so is dangerous.
- Attach a sling device and hang the engine with a chain block.
- Lift the engine and remove it from the engine stand.
- FIX ENGINE ASSEMBLY
See step 77 [10/2014 - 09/2016], or see step 77[09/2016 - 05/2019]
- INSTALL DRIVE PLATE AND RING GEAR SUB-ASSEMBLY
See step 2
- INSTALL TRANSFER ASSEMBLY (for AWD)
Refer to INSTALLATION [10/2014 - ]
- INSTALL REAR ENGINE MOUNTING BRACKET
Refer to PROCEDURE - Step 5 [10/2014 - 09/2015] , or refer to PROCEDURE - Step 5 [09/2015 - 05/2019]
- INSTALL AUTOMATIC TRANSAXLE ASSEMBLY
- Set the height adjustment attachments and plate lift attachments, and then set the engine lifter to the automatic transaxle assembly.NOTE:
Using rope, attachments or equivalent tools, firmly secure the automatic transaxle assembly to the engine lifter.
- Install the automatic transaxle assembly.
- for 2WD:
Refer to INSTALLATION [10/2014 - 09/2015] , or refer to INSTALLATION [09/2015 - 05/2019]
- for AWD:
Refer to INSTALLATION [10/2014 - 09/2015] , or refer to INSTALLATION [09/2015 - 05/2019]
- for 2WD:
- Set the height adjustment attachments and plate lift attachments, and then set the engine lifter to the automatic transaxle assembly.
- INSTALL ENGINE ASSEMBLY WITH TRANSAXLE
HINT:
Perform "Inspection After Repair" after replacing the engine assembly.
Refer to INITIALIZATION [10/2014 - 05/2019]
- Temporarily install the front engine mounting insulator with the through bolt and nut.
- Temporarily install the front suspension crossmember with the through bolt and nut.
HINT:
Make sure the protrusion of the rear engine mounting bracket is aligned with the rib of the rear engine mounting insulator.
*a Rib *b Protrusion - Set the engine assembly with transaxle on an engine lifter.NOTE:
- Using height adjustment attachments and plate lift attachments, place the engine assembly with transaxle horizontally.
- Do not perform any procedures while the engine assembly is suspended because doing so may cause the engine assembly to drop, resulting in injury. However, the engine assembly needs to be suspended when it is installed or removed from an engine stand.
- To prevent the oil pan from deforming, do not place any attachments under the oil pan of the engine assembly with transaxle.
- Remove the 3 bolts, No. 1 engine hanger and No. 2 engine hanger.
- Operate the engine lifter and install the engine to the vehicle.WARNING:
Do not raise the engine more than necessary. If the engine is raised excessively, the vehicle may also be lifted up.
NOTE:- Make sure that the engine is clear of all wiring and hoses.
- While raising the engine into the vehicle, do not allow it to contact the vehicle.
- Temporarily install the front suspension crossmember with the 2 bolts.
- Temporarily install the front suspension member rear brace RH and front suspension member rear brace LH with the 6 bolts.
- Install the engine mounting insulator LH with the through bolt and nut.
Torque: 56 N.m (571 kgf/cm, 41 ft.lbf)
NOTE:While holding the through bolt in place, tighten the nut.
- Install the engine mounting insulator sub-assembly RH with the 2 bolts and 2 nuts.
for bolt and nut A
Torque: 95 N.m (969 kgf/cm, 70 ft.lbf)
for nut B
Torque: 52 N.m (530 kgf/cm, 38 ft.lbf)
*a Nut A *b Nut B *c Bolt - Tighten the 2 bolts of the front suspension crossmember sub-assembly.
Torque: 137 N.m (1397 kgf/cm, 101 ft.lbf)
- Tighten the 6 bolts of the front suspension member brace RH and front suspension member brace LH.
*a Bolt A *b Bolt B for bolt A
Torque: 137 N.m (1397 kgf/cm, 101 ft.lbf)
for bolt B
Torque: 93 N.m (948 kgf/cm, 69 ft.lbf)
- Install the front crossmember sub-assembly with the 6 bolts.
for bolt A
Torque: 99 N.m (1010 kgf/cm, 73 ft.lbf)
for bolt B
Torque: 95 N.m (969 kgf/cm, 70 ft.lbf)
*a Bolt A *b Bolt B - Tighten the through bolt of the rear engine mounting insulator.
Torque: 95 N.m (969 kgf/cm, 70 ft.lbf)
HINT:
- Make sure that the side of the protrusion of the rear engine mounting bracket is aligned with the side of the rib of the rear engine mounting insulator.
- While holding nut in place, tighten the through bolt.
- Tighten the through bolt and nut of the front engine mounting insulator.
Torque: 145 N.m (1479 kgf/cm, 107 ft.lbf)
NOTE:While holding the nut in place, tighten the through bolt.
- Temporarily install the front engine mounting insulator with the through bolt and nut.
- INSTALL FRONT SUSPENSION MEMBER REINFORCEMENT RH
- Install the front suspension member reinforcement RH with the 4 bolts.
Torque: 99 N.m (1010 kgf/cm, 73 ft.lbf)
- Install the front suspension member reinforcement RH with the 4 bolts.
- INSTALL FRONT SUSPENSION MEMBER REINFORCEMENT LH
- Install the front suspension member reinforcement LH with the 4 bolts.
Torque: 99 N.m (1010 kgf/cm, 73 ft.lbf)
- Install the front suspension member reinforcement LH with the 4 bolts.
- INSTALL DRIVE PLATE AND TORQUE CONVERTER CLUTCH SETTING BOLT
Refer to PROCEDURE - Step 24 [10/2014 - 09/2015] , or refer to PROCEDURE - Step 24 [09/2015 - 05/2019]
- INSTALL FLYWHEEL HOUSING UNDER COVER
Refer to PROCEDURE - Step 25 [10/2014 - 09/2015] , or refer to PROCEDURE - Step 25 [09/2015 - 05/2019]
- INSTALL FRONT NO. 2 EXHAUST PIPE SUB-ASSEMBLY
Refer to PROCEDURE - Step 5 [10/2014 - 09/2017] , or refer to PROCEDURE - Step 4 [09/2017 - ]
- INSTALL FRONT EXHAUST PIPE SUB-ASSEMBLY
Refer to PROCEDURE - Step 12 [10/2014 - 09/2017] , or refer to PROCEDURE - Step 12 [09/2017 - 05/2018] , or refer to PROCEDURE - Step 12 [05/2018 - ]
- TEMPORARILY INSTALL PROPELLER SHAFT WITH CENTER BEARING ASSEMBLY (for AWD)
Refer to PROCEDURE - Step 1 [10/2014 - ]
- TIGHTEN PROPELLER SHAFT WITH CENTER BEARING ASSEMBLY (for AWD)
Refer to PROCEDURE - Step 2 [10/2014 - ]
- INSTALL FRONT DRIVE SHAFT ASSEMBLY RH
Refer to PROCEDURE - Step 3 [10/2014 - 09/2016] , or refer to PROCEDURE - Step 3 [09/2016 - ]
- INSTALL FRONT DRIVE SHAFT HOLE SNAP RING LH
Refer to PROCEDURE - Step 1 [10/2014 - 09/2016] , or refer to PROCEDURE - Step 1 [09/2016 - ]
- INSTALL FRONT DRIVE SHAFT ASSEMBLY LH
Refer to PROCEDURE - Step 2 [10/2014 - 09/2016] , or refer to PROCEDURE - Step 2 [09/2016 - ]
- CONNECT FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY LH
Refer to PROCEDURE - Step 3 [10/2014 - ]
- CONNECT FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY RH
HINT:
Use the same procedure described for the LH side.
- CONNECT TIE ROD END SUB-ASSEMBLY LH
Refer to PROCEDURE - Step 11 [10/2014 - ]
- CONNECT TIE ROD END SUB-ASSEMBLY RH
HINT:
Use the same procedure described for the LH side.
- CONNECT FRONT STABILIZER LINK ASSEMBLY LH
Refer to PROCEDURE - Step 16 [10/2014 - ]
- CONNECT FRONT STABILIZER LINK ASSEMBLY RH
HINT:
Use the same procedure described for the LH side.
- CONNECT FRONT SPEED SENSOR LH
Refer to INSTALLATION [10/2014 - ]
- CONNECT FRONT SPEED SENSOR RH
HINT:
Use the same procedure described for the LH side.
- INSTALL FRONT AXLE SHAFT NUT LH
Refer to PROCEDURE - Step 17 [10/2014 - ]
- INSTALL FRONT AXLE SHAFT NUT RH
HINT:
Use the same procedure described for the LH side.
- CONNECT NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY
Refer to PROCEDURE - Step 13 [10/2014 - ]
- CONNECT NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY
Refer to PROCEDURE - Step 5 [10/2014 - ]
- INSTALL COLUMN HOLE COVER SILENCER SHEET
Refer to PROCEDURE - Step 6 [10/2014 - ]
- CONNECT TRANSMISSION CONTROL CABLE ASSEMBLY
- Connect the transmission control cable assembly to the control shift lever with the nut.
Torque: 12 N.m (122 kgf/cm, 9 ft.lbf)
- Connect the transmission control cable assembly to the control cable bracket with a new clip.
- Connect the transmission control cable assembly to the control shift lever with the nut.
- INSTALL STARTER ASSEMBLY
Refer to PROCEDURE - Step 1 [10/2014 - 05/2018] , or refer to PROCEDURE - Step 1 [05/2018 - 05/2019]
- INSTALL TRANSMISSION OIL COOLER
- CONNECT UNION TO CONNECTOR TUBE HOSE
- Connect the union to connector tube hose to the vacuum pump assembly and slide the hose clamp to secure the hose.
- CONNECT FUEL TUBE SUB-ASSEMBLY
- Connect the fuel tube sub-assembly and No. 2 fuel tube sub-assembly to the 2 fuel pipes.
- Install the fuel pipe clamp to the fuel tube sub-assembly and No. 2 fuel tube sub-assembly.
- CONNECT FUEL VAPOR FEED HOSE ASSEMBLY
- Connect the fuel vapor feed hose assembly to the fuel pipe and slide the hose clamp to secure the hose.
- CONNECT WIRE HARNESS
- Connect the ground wire to the body with the bolt.
Torque: 11.4 N.m (116 kgf/cm, 8 ft.lbf)
*1 Engine Room Main Wire *2 Ground Wire - Connect the engine room main wire to the positive (+) battery terminal with the nut.
Torque: 7.6 N.m (77 kgf/cm, 67 in.lbf)
- Connect the terminal to the No. 1 relay block side cover.
- Connect the 3 connectors, attach the 2 claws and connect the engine wire to the No. 1 relay block.
- Install the nut.
Torque: 8.4 N.m (86 kgf/cm, 74 in.lbf)
- Attach the 2 wire harness clamps and connect the engine wire with the bolt.
Torque: 8.4 N.m (86 kgf/cm, 74 in.lbf)
- Connect the ground wire to the body with the bolt.
- CONNECT SUCTION HOSE SUB-ASSEMBLY
- CONNECT DISCHARGE HOSE SUB-ASSEMBLY
- INSTALL HEATER HOSE
- Install the heater hose to the engine.
- Connect the No. 5 water by-pass hose to the transmission oil cooler and slide the hose clip to secure the hose.
- Connect the No. 6 water by-pass hose to the transmission oil cooler and slide the hose clip to secure the hose.
- Connect the inlet water hose sub-assembly to the No. 2 water by-pass pipe and slide the hose clamp to secure the hose.
- Connect the outlet water hose to the No. 1 water by-pass pipe and slide the hose clamp to secure the hose.
- Connect the outlet water hose sub-assembly to the heater core and slide the hose clamp to secure the hose.
- Connect the inlet water hose sub-assembly to the heater core and slide the hose clamp to secure the hose.
- Install the heater hose to the engine.
- CONNECT NO. 1 RADIATOR HOSE
- Connect the No. 1 radiator hose to the cylinder head and slide the hose clip to secure the hose.
- CONNECT NO. 2 RADIATOR HOSE
- Connect the No. 2 radiator hose to the water inlet and slide the hose clip to secure the hose.
- INSTALL NO. 3 INTERCOOLER COOLING WATER PIPE
- Install the No. 3 intercooler cooling water pipe to the engine with the bolt.
Torque: 10 N.m (102 kgf/cm, 7 ft.lbf)
- Connect the No. 4 sub-radiator hose to the No. 3 intercooler cooling water pipe and slide the hose clip to secure the hose.
- Connect the No. 2 turbo water hose to the No. 1 turbo water pipe sub-assembly and slide the hose clip to secure the hose.
- Connect the No. 5 sub-radiator hose to the No. 2 water by-pass pipe and slide the hose clip to secure the hose.
- Connect the ground wire to the No. 3 intercooler cooling water pipe with the bolt.
Torque: 8.0 N.m (82 kgf/cm, 71 in.lbf)
- Install the clamp to the radiator reservoir bracket.
- Install the No. 3 intercooler cooling water pipe to the engine with the bolt.
- INSTALL NO. 2 INTERCOOLER COOLING WATER PIPE
- Install the No. 2 intercooler cooling water pipe to the engine with the bolt.
Torque: 20 N.m (204 kgf/cm, 15 ft.lbf)
- Connect the No. 1 sub-radiator hose to the No. 2 intercooler cooling water pipe and slide the hose clip to secure the hose.
- Connect the No. 1 turbo water hose to the No. 2 intercooler cooling water pipe and slide the hose clip to secure the hose.
- Connect the No. 6 radiator hose sub-assembly to the No. 2 water by-pass pipe and slide the hose clip to secure the hose.
- Install the No. 2 intercooler cooling water pipe to the engine with the bolt.
- INSTALL NO. 1 AIR TUBE
Refer to PROCEDURE - Step 6 [10/2014 - 09/2015] , or refer to PROCEDURE - Step 4 [09/2015 - ]
- INSTALL INTAKE AIR RESONATOR
Refer to PROCEDURE - Step 6 [10/2014 - 09/2017] , or refer to PROCEDURE - Step 6 [09/2017 - 05/2018] , or refer to PROCEDURE - Step 6 [05/2018 - ]
- INSTALL COMPRESSOR OUTLET ELBOW
Refer to PROCEDURE - Step 7 [10/2014 - 09/2017] , or refer to PROCEDURE - Step 7 [09/2017 - 05/2018] , or refer to PROCEDURE - Step 7 [05/2018 - ]
- INSTALL NO. 5 EXHAUST MANIFOLD HEAT INSULATOR
Refer to PROCEDURE - Step 8 [10/2014 - 09/2017] , or refer to PROCEDURE - Step 8 [09/2017 - 05/2018] , or refer to PROCEDURE - Step 8 [05/2018 - ]
- INSTALL NO. 2 AIR CLEANER HOSE
Refer to PROCEDURE - Step 9 [10/2014 - 09/2017] , or refer to PROCEDURE - Step 9 [09/2017 - 05/2018] , or refer to PROCEDURE - Step 9 [05/2018 - ]
- INSTALL INTAKE AIR CONNECTOR
Refer to PROCEDURE - Step 10 [10/2014 - 09/2017] , or refer to PROCEDURE - Step 10 [09/2017 - 05/2018] , or refer to PROCEDURE - Step 10 [05/2018 - ]
- CONNECT RADIATOR RESERVOIR ASSEMBLY
- Connect the radiator reservoir assembly to the radiator reservoir bracket and body with the 2 bolts.
Torque: 5.0 N.m (51 kgf/cm, 44 in.lbf)
- Connect the radiator reservoir assembly to the radiator reservoir bracket and body with the 2 bolts.
- INSTALL ECM
- INSTALL AIR CLEANER CASE SUB-ASSEMBLY
- INSTALL AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY
- INSTALL AIR CLEANER CAP WITH AIR CLEANER HOSE
- INSTALL BATTERY BRACKET REINFORCEMENT
Refer to PROCEDURE - Step 2 [10/2014 - 05/2018] , or refer to PROCEDURE - Step 2 [05/2018 - 05/2019]
- INSTALL BATTERY CARRIER ASSEMBLY
Refer to PROCEDURE - Step 3 [10/2014 - 05/2018] , or refer to PROCEDURE - Step 3 [05/2018 - 05/2019]
- INSTALL BATTERY TRAY
- INSTALL BATTERY
- INSTALL BATTERY INSULATOR
- INSTALL BATTERY CLAMP SUB-ASSEMBLY
Refer to PROCEDURE - Step 7 [10/2014 - 05/2018] , or refer to PROCEDURE - Step 7 [05/2018 - 05/2019]
- CONNECT CABLE TO NEGATIVE BATTERY TERMINAL NOTE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected.
Refer to INITIALIZATION [10/2014 - 09/2017] , or refer to INITIALIZATION [09/2017 - 05/2019]
- ADD ENGINE OIL
Refer to PROCEDURE - Step 4 [10/2014 - 05/2018] , or refer to PROCEDURE - Step 4 [05/2018 - ]
- ADD TRANSFER OIL (for AWD)
Refer to PROCEDURE - Step 2 [10/2014 - ]
- ADD AUTOMATIC TRANSAXLE FLUID
- for 2WD:
Refer to REPLACEMENT [10/2014 - 07/2020]
- for AWD:
Refer to REPLACEMENT [10/2014 - 07/2020]
- for 2WD:
- ADD COOLANT (for Intercooler)
Refer to PROCEDURE - Step 2 [10/2014 - ]
- ADD ENGINE COOLANT
Refer to PROCEDURE - Step 2 [10/2014 - ]
- CHARGE AIR CONDITIONING SYSTEM WITH REFRIGERANT
- INSPECT FOR FUEL LEAK
Refer to PROCEDURE - Step 1 [10/2014 - 09/2015] , or refer to PROCEDURE - Step 1 [09/2015 - 05/2019]
- INSPECT FOR OIL LEAK
Refer to PROCEDURE - Step 6 [10/2014 - 05/2018] , or refer to PROCEDURE - Step 6 [05/2018 - ]
- INSPECT FOR COOLANT LEAK (for Intercooler)
Refer to PROCEDURE - Step 1 [10/2014 - ]
- INSPECT FOR COOLANT LEAK
Refer to PROCEDURE - Step 1 [10/2014 - ]
- INSPECT AUTOMATIC TRANSAXLE FLUID LEAK
Refer to PROCEDURE - Step 41 [10/2014 - 09/2015] , or refer to PROCEDURE - Step 41 [09/2015 - 05/2019]
- WARM UP ENGINE
- INSPECT ENGINE OIL LEVEL
Refer to PROCEDURE - Step 1 [10/2014 - ]
- INSPECT ENGINE COOLANT LEVEL
Refer to PROCEDURE - Step 2 [10/2014 - ]
- INSPECT AUTOMATIC TRANSAXLE FLUID LEVEL
- INSPECT FOR EXHAUST GAS LEAK
Refer to PROCEDURE - Step 8 [10/2014 - 09/2017] , or refer to PROCEDURE - Step 7 [09/2017 - ]
- INSPECT FOR REFRIGERANT LEAK
- INSPECT IGNITION TIMING
See step 8
- INSPECT ENGINE IDLE SPEED
See step 9
- INSPECT CO/HC
See step 11
- INSPECT TEST MODE (SPEED SENSOR CHECK)
- ADJUST SHIFT LEVER POSITION
Refer to ADJUSTMENT [10/2014 - ]
- PLACE FRONT WHEELS FACING STRAIGHT AHEAD
- STABILIZE SUSPENSION
Refer to PROCEDURE - Step 20 [10/2014 - ]
- ADJUST FRONT WHEEL ALIGNMENT
Refer to ADJUSTMENT [10/2014 - 05/2019]
- INSTALL FRONT FLOOR COVER CENTER LH
- INSTALL REAR ENGINE UNDER COVER LH
- for Sport Package:
Install the rear engine under cover LH with the 2 clips.
- except Sport Package:
Install the rear engine under cover LH with the 4 clips.
- for Sport Package:
- INSTALL REAR ENGINE UNDER COVER RH
- for Sport Package:
Install the rear engine under cover RH with the 3 clips.
- except Sport Package:
Install the rear engine under cover RH with the 4 clips.
- for Sport Package:
- INSTALL NO. 1 ENGINE UNDER COVER (except Sport Package)
- Install the No. 1 engine under cover with the 2 screws, 4 bolts and 3 clips.
- INSTALL NO. 1 ENGINE UNDER COVER ASSEMBLY (for Sport Package)
- Install the No. 1 engine under cover sub-assembly with the 2 screws, 4 bolts and 8 clips.
- INSTALL RADIATOR SUPPORT OPENING COVER
Refer to PROCEDURE - Step 14 [10/2014 - 09/2017] , or refer to PROCEDURE - Step 14 [09/2017 - 07/2020]
- INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY
- Align the 3 grommets of the No. 1 engine cover sub-assembly with the 3 pins, and install the No. 1 engine cover sub-assembly by pressing it.