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Home >> Lexus >> 2019 >> NX 300 Base, AWD >> Repair and Diagnosis >> Suspension >> Front Suspension >> Front Suspension - Service Information >> Front Shock Absorber >> Installation [10/2014 - ] >> Procedure

Installation [10/2014 - ]: Procedure

  1. INSTALL FRONT COIL SPRING LOWER INSULATOR LH 
    1. Install the front coil spring lower insulator to the front shock absorber assembly.
      NOTE:

      When installing the insulator, fit the insulator into the depression of the spring seat and insert the positioning pin into the hole.

      GTY508511Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Positioning Pin
      *b Depression
  2. INSTALL FRONT SPRING BUMPER LH 
    1. Install the front spring bumper to the front shock absorber assembly.
      NOTE:

      Position the end of the front spring bumper with the smaller diameter downward.

      GTY506627Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL FRONT COIL SPRING LH 
    1. For SST with stopper pins:
      GTY488737Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Secure SST in a vise.
        • SST: 09727-30022 
          1. 09727-00010
          2. 09727-00022
          3. 09727-00031
      2. Attach the hooks of each SST arm across the diameter of the coil spring.
        WARNING:
        • Make sure that the hooks of the upper and lower arms are attached to the coil spring so that the distance between the hooks is as large as possible.
        • Make sure that the arms of SST are parallel and attached to the coil spring, and the number of coil springs between the hooks on each side is the same.
        • Check that the claws of the hooks are securely attached to the coil spring.
        GTY490819Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        *a Correct
        *b Incorrect
        *c Parallel
        *d Not Parallel
      3. Install the stopper pins to the hooks of SST.
        GTY488717Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        *a Correct
        *b Incorrect
        *c Stopper Pin
        WARNING:

        Make sure that the stopper pins are installed securely.

      4. Using SST, compress the coil spring.
        WARNING:
        • If the coil spring bends while using SST, stop immediately and reattach SST correctly.
        • Do not compress the coil spring to the point where the coils touch each other.
        • Do not use an impact wrench.
        • If a stopper pin touches the coil spring while using SST, remove the stopper pin and continue with the procedure. In this case, installing the coil spring stopper belt as shown in the illustration is recommended.
          GTY514423Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        • SST: 09727-00110 
    2. For SST without stopper pins:
      1. Secure SST in a vise.
        • SST: 09727-30021 
          1. 09727-00010
          2. 09727-00021
          3. 09727-00031
        GTY490088Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      2. Attach the hooks of each SST arm across the diameter of the coil spring.
        WARNING:
        • Make sure that the hooks of the upper and lower arms are attached to the coil spring so that the distance between the hooks is as large as possible.
        • Make sure that the arms of SST are parallel and attached to the coil spring, and the number of coil springs between the hooks on each side is the same.
        • Check that the claws of the hooks are securely attached to the coil spring.
        GTY490819Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        *a Correct
        *b Incorrect
        *c Parallel
        *d Not Parallel
      3. Using SST, compress the coil spring.
        WARNING:
        • If the coil spring bends while using SST, stop immediately and reattach SST correctly.
        • Do not compress the coil spring to the point where the coils touch each other.
        • Do not use an impact wrench.

        HINT: 

        Installing SST as shown in the illustration is recommended.

        GTY513778Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        • SST: 09727-00110 
    3. Install the front coil spring to the front shock absorber assembly.
      GTY506119Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Depression
      NOTE:

      Make sure to fit the end of the front coil spring that has the larger diameter into the depression of the front lower coil spring insulator.

  4. INSTALL FRONT SPRING SEAT SUB-ASSEMBLY WITH INSULATOR LH 
    1. Install the front spring seat sub-assembly with insulator LH to the front shock absorber assembly LH.
      NOTE:

      Make sure that the top end of the insulator (shock absorber dust cover) and the strut bearing are securely attached.

      GTY510846Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Strut Bearing
      *a Top End of the Insulator (Shock Absorber Dust Cover)
  5. INSTALL FRONT SUSPENSION SUPPORT SUB-ASSEMBLY LH 
    1. Install the front suspension support sub-assembly LH to the front shock absorber assembly LH.
  6. INSTALL COLLAR 
    1. Install the collar to the front shock absorber assembly LH.
  7. TEMPORARILY INSTALL FRONT SUPPORT TO FRONT SHOCK ABSORBER NUT 
    1. Temporarily install a new front support to front shock absorber nut.
    2. Remove SST from the front coil spring.
      NOTE:

      Do not use an impact wrench. It will damage SST.

  8. CONNECT FRONT SPRING SEAT SUB-ASSEMBLY WITH INSULATOR LH 
    1. Connect the end of the insulator of the front spring seat sub-assembly with insulator LH with the claws of the front shock absorber assembly LH.
      NOTE:
      • Make sure that the end of the insulator is securely attached to the claws of the front shock absorber assembly LH.
      • Make sure there is no excessive damage to the bellows of the insulator.
      • Do not allow oil, grease, etc., to contact the insulator.
      • If oil or grease has adhered, wipe clean with a cloth. Do not use an alcoholic cleaner.
      GTY515928Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Claws of the Front Shock Absorber Assembly LH
      *b End of the Insulator of the Front Spring Seat Sub-assembly with Insulator LH
  9. INSTALL FRONT SUSPENSION SUPPORT PLATE LH 
    1. Install the front suspension support plate to the front shock absorber with coil spring.
  10. INSTALL FRONT SHOCK ABSORBER WITH COIL SPRING 
    1. Install the front shock absorber with coil spring (upper side) and cowl body mounting reinforcement LH with the 3 nuts.

      Torque: 50 N*m (510 kgf*cm, 37 ft.*lbf) 

    2. Connect the front shock absorber with coil spring (lower side) to the steering knuckle with the 2 bolts and 2 nuts.

      Torque: 240 N*m (2447 kgf*cm, 177 ft.*lbf) 

      HINT: 

      The bolts can be installed in either direction, however, make sure that they are both installed in the same direction.

  11. TIGHTEN FRONT SUPPORT TO FRONT SHOCK ABSORBER NUT 
    1. Tighten the front support to front shock absorber nut.

      Torque: 60 N*m (612 kgf*cm, 44 ft.*lbf) 

  12. CONNECT FRONT FLEXIBLE HOSE 
    1. Connect the front flexible hose to the steering knuckle with the bolt.

      Torque: 18.8 N*m (192 kgf*cm, 14 ft.*lbf) 

  13. CONNECT FRONT SPEED SENSOR LH (w/ AVS) 

    Refer to PROCEDURE - Step 2 [10/2014 - ]

  14. CONNECT FRONT SPEED SENSOR LH (w/o AVS) 

    Refer to PROCEDURE - Step 3 [10/2014 - ]

  15. CONNECT FRONT SKID CONTROL SENSOR WIRE LH (w/ AVS) 

    Refer to PROCEDURE - Step 1 [10/2014 - ]

  16. CONNECT FRONT STABILIZER LINK ASSEMBLY LH 
    1. Connect the front stabilizer link assembly to the front shock absorber with coil spring with the nut.

      Torque: 74 N*m (755 kgf*cm, 55 ft.*lbf) 

      HINT: 

      If the ball joint turns together with the nut, use a 6 mm hexagon wrench to hold the stud bolt.

  17. INSTALL FRONT SUSPENSION SUPPORT DUST COVER LH 
    1. Install the front suspension support dust cover.
  18. INSTALL OUTER COWL TOP PANEL 

    Refer to PROCEDURE - Step 19 [10/2014 - 09/2015] , or refer to PROCEDURE - Step 19 [09/2015 - ]

  19. INSTALL FRONT WHEEL 

    Refer to INSTALLATION [10/2014 - ]

  20. STABILIZE SUSPENSION 
    1. Lower the vehicle.
    2. Bounce the vehicle up and down at the corners several times to stabilize the suspension.
  21. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT 

    Refer to ADJUSTMENT [10/2014 - 05/2019] , or refer to ADJUSTMENT [05/2019 - ]

  22. CHECK FOR SPEED SENSOR SIGNAL 

    Refer to TEST MODE PROCEDURE [10/2014 - 05/2019] , or refer to TEST MODE PROCEDURE [05/2019 - ]

  23. PERFORM INITIALIZATION 

    Refer to INITIALIZATION [10/2014 - 09/2017] , or refer to INITIALIZATION [09/2017 - 05/2019] , or refer to WORK PROCEDURE [05/2019 - 10/2019] , or refer to WORK PROCEDURE [10/2019 - 07/2020] , or refer to WORK PROCEDURE [07/2020 - ]