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Rear Differential Carrier Assembly: Installation

WARNING: This page is about a different car, the 2008 Lexus IS F. However, it is still accessible from the selected car via links, so may be relevant.
  1. INSTALL REAR DIFFERENTIAL CARRIER ASSEMBLY 
    NOTE: When temporarily installing the rear differential carrier assembly and fully tightening its bolts, do not misalign the differential mount cushion bolt holes or rear differential carrier assembly bolts.
    1. Install the 2 upper rear differential mount stoppers to the rear differential carrier assembly
    2. Support the differential carrier rear assembly with a jack.
      NOTE: Do not drop the differential carrier.
    3. Using a hexagon wrench (12 mm), temporarily install the rear differential carrier assembly to the suspension member with 3 new bolts.
      Fig 1: Locating Hexagon Bolts
      G05290350Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Temporarily install the differential carrier rear to the suspension member with 2 new bolts and 2 lower rear differential mount stoppers.
      Fig 2: Identifying Differential Carrier Rear To Suspension Member With Bolts
      G05296172Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Using a hexagon wrench (12 mm) and torque wrench, tighten the 3 bolts to the specified torque.

      Torque: 103 N*m (1050 kgf*cm, 76 ft.*lbf) 

      Fig 3: Locating Hexagon Bolts
      G05290350Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Using a torque wrench, tighten the 2 bolts to the specified torque.
      Fig 4: Identifying Differential Carrier Rear To Suspension Member With Bolts
      G05296172Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 95 N*m (970 kgf*cm, 70 ft.*lbf) 

      NOTE:
      • Make sure to tighten the bolts after checking that the upper rear differential mount stopper and lower rear differential mount stopper are not misaligned or inclined.
      • Do not tilt the inner sleeve or distort rubber parts when fully tightening the differential mount stopper.
  2. INSTALL REAR STABILIZER BAR  (See INSTALLATION )
  3. INSTALL HOLE SNAP RING  (See INSTALLATION )
  4. INSTALL REAR DRIVE SHAFT ASSEMBLY LH  (See INSTALLATION )
  5. INSTALL REAR DRIVE SHAFT ASSEMBLY RH 

    HINT

    Perform the same procedure as the LH side

  6. INSTALL REAR AXLE ASSEMBLY LH  (See INSTALLATION  )
  7. INSTALL REAR AXLE ASSEMBLY RH 

    HINT.

    Perform the same procedure as the LH side

  8. TEMPORARILY TIGHTEN REAR NO. 2 SUSPENSION ARM ASSEMBLY LH  (See INSTALLATION  )
  9. TEMPORARILY TIGHTEN REAR NO. 2 SUSPENSION ARM ASSEMBLY RH 

    HINT:

    Perform the same procedure as the LH side.

  10. TEMPORARILY TIGHTEN REAR STABILIZER LINK ASSEMBLY LH  (See INSTALLATION )
  11. TEMPORARILY TIGHTEN REAR STABILIZER LINK ASSEMBLY RH 

    HINT.

    Perform the same procedure as the LH side.

  12. TEMPORARILY TIGHTEN REAR NO. 1 UPPER CONTROL ARM ASSEMBLY (for LH Side)  (See INSTALLATION )
  13. TEMPORARILY TIGHTEN REAR NO. 1 UPPER CONTROL ARM ASSEMBLY (for RH Side) 

    HINT.

    Perform the same procedure as the LH side.

  14. TEMPORARILY TIGHTEN REAR NO. 2 UPPER CONTROL ARM ASSEMBLY (for LH Side)  (See INSTALLATION )
  15. TEMPORARILY TIGHTEN REAR NO. 2 UPPER CONTROL ARM ASSEMBLY (for RH Side) 

    HINT

    Perform the same procedure as the LH side.

  16. TEMPORARILY TIGHTEN TOE CONTROL LINK SUB-ASSEMBLY LH  (See INSTALLATION )
  17. TEMPORARILY TIGHTEN TOE CONTROL LINK SUB-ASSEMBLY RH 

    HINT.

    Perform the same procedure as the LH side.

  18. TEMPORARILY TIGHTEN REAR NO. 1 SUSPENSION ARM ASSEMBLY LH  (See INSTALLATION )
  19. TEMPORARILY TIGHTEN REAR NO. 1 SUSPENSION ARM ASSEMBLY RH 

    HINT:

    Perform the same procedure as the LH side.

  20. INSTALL NO. 3 PARKING BRAKE CABLE ASSEMBLY 
    1. Connect the No. 3 parking brake cable assembly to the parking brake equalizer.
      Fig 5: Locating Parking Brake Cable Clamps With Bolts
      G05318904Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the No. 3 parking brake cable assembly to the body with the 3 bolts and 2 clamps

      Torque: Bolt (A) 

      6.0 N*m (61 kgf*cm, 53 in.*lbf) 

      Bolt (B) 

      19 N*m (194 kgf*cm, 14 in.*lbf) 

  21. INSTALL NO. 2 PARKING BRAKE CABLE ASSEMBLY 

    HINT:

    Perform the same procedure as the No 3 parking brake cable assembly.

  22. INSTALL REAR SPEED SENSOR LH  (See INSTALLATION  )
  23. INSTALL REAR SPEED SENSOR RH 

    HINT.

    Perform the same procedure as the LH side

  24. INSTALL REAR DISC (for LH Side)  (See INSTALLATION )
  25. INSTALL REAR DISC (for RH Side) 

    HINT.

    Perform the same procedure as the LH side.

  26. INSTALL REAR DISC BRAKE CYLINDER ASSEMBLY LH  (See REASSEMBLY )
  27. INSTALL REAR DISC BRAKE CYLINDER ASSEMBLY RH 

    HINT.

    Perform the same procedure as the LH side.

  28. INSTALL REAR AXLE SHAFT NUT LH  (See INSTALLATION )
  29. INSTALL REAR AXLE SHAFT NUT RH 

    HINT

    Perform the same procedure as the LH side

  30. INSTALL PROPELLER SHAFT WITH CENTER BEARING ASSEMBLY 
    1. Install the propeller shaft with center bearing assembly (See INSTALLATION )
  31. STABILIZE SUSPENSION  (See INSTALLATION )
  32. FULLY TIGHTEN TOE CONTROL LINK SUB-ASSEMBLY LH  (See INSTALLATION )
  33. FULLY TIGHTEN TOE CONTROL LINK SUB-ASSEMBLY RH 

    HINT:

    Perform the same procedure as the LH side.

  34. FULLY TIGHTEN REAR NO. 1 UPPER CONTROL ARM ASSEMBLY (for LH Side)  (See INSTALLATION )
  35. FULLY TIGHTEN REAR NO. 1 UPPER CONTROL ARM ASSEMBLY (for RH Side) 

    HINT.

    Perform the same procedure as the LH side

  36. FULLY TIGHTEN REAR NO. 2 UPPER CONTROL ARM ASSEMBLY (for LH Side)  (See INSTALLATION )
  37. FULLY TIGHTEN REAR NO. 2 UPPER CONTROL ARM ASSEMBLY (for RH Side) 

    HINT.

    Perform the same procedure as the LH side.

  38. FULLY TIGHTEN REAR NO. 1 SUSPENSION ARM ASSEMBLY LH  (See INSTALLATION )
  39. FULLY TIGHTEN REAR NO. 1 SUSPENSION ARM ASSEMBLY RH 

    HINT

    Perform the same procedure as the LH side.

  40. FULLY TIGHTEN REAR NO. 2 SUSPENSION ARM ASSEMBLY LH  (See INSTALLATION  )
  41. FULLY TIGHTEN REAR NO. 2 SUSPENSION ARM ASSEMBLY RH 

    HINT

    Perform the same procedure as the LH side

  42. FULLY TIGHTEN REAR STABILIZER LINK ASSEMBLY LH  (See INSTALLATION )
  43. FULLY TIGHTEN REAR STABILIZER LINK ASSEMBLY RH 

    HINT.

    Perform the same procedure as the LH side

  44. FULLY TIGHTEN REAR SHOCK ABSORBER BOLT (for LH Side)  (See INSTALLATION )
  45. FULLY TIGHTEN REAR SHOCK ABSORBER BOLT (for RH Side) 

    HINT.

    Perform the same procedure as the LH side

  46. INSTALL REAR SUSPENSION MEMBER BRACE LH  (See INSTALLATION )
  47. INSTALL REAR SUSPENSION MEMBER BRACE RH 

    HINT

    Perform the same procedure as the LH side

  48. INSTALL NO. 2 DIFFERENTIAL SUPPORT PROTECTOR  (See INSTALLATION )
  49. INSTALL NO. 1 DIFFERENTIAL SUPPORT PROTECTOR 

    HINT

    Perform the same procedure as the No 2 differential support protector

  50. ADD DIFFERENTIAL OIL  (See DIFFERENTIAL OIL  )
  51. INSPECT FOR DIFFERENTIAL OIL LEAK 
  52. INSTALL REAR WHEELS 

    Torque: 103 N*m (1050 kgf*cm, 76 ft.*lbf) 

  53. INSPECT AND ADJUST REAR WHEEL ALIGNMENT 

    (See REAR WHEEL ALIGNMENT )

  54. CHECK ABS SPEED SENSOR SIGNAL 

    (See TEST MODE PROCEDURE )

  55. INSPECT AND ADJUST HEADLIGHT AIMING 

    (See ADJUSTMENT )

  56. INSPECT AND ADJUST FOG LIGHT AIMING 

    (See ADJUSTMENT )

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