Engine Assembly: Installation

INSTALL ENGINE COOLANT TEMPERATURE SENSOR
1. Using a 19 mm deep socket wrench, install the temperature sensor.
  Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf)
  
  Fig 1: Identifying Temperature Sensor
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL OIL PRESSURE SWITCH ASSEMBLY
1. Apply adhesive to 2 or 3 threads of the oil pressure switch.
  Adhesive:
  
  Toyota Genuine Adhesive 1344, Three Bond 1344 or Equivalent
  
  Fig 2: Applying Adhesive To Threads Of Oil Pressure Switch
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using a 24 mm deep socket wrench, install the oil pressure switch.
  Torque: 15 N*m (153 kgf*cm, 11 ft.*lbf)
  
  NOTE: Do not start the engine within 1 hour after installation for prevent oil leaks.
  
  Fig 3: Removing Oil Pressure Switch Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL ENGINE OIL LEVEL SENSOR
1. Install the engine oil level sensor and a new gasket with the 4 bolts.
  Torque: 7.0 N*m (71 kgf*cm, 62 in.*lbf)
  
  Fig 4: Locating Oil Level Sensor And Bolt
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL IGNITION COIL ASSEMBLY
1. Install the 6 ignition coils with the 6 bolts.
  Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf)
INSTALL V-BANK COVER BRACKET SUB-ASSEMBLY
1. Install the V-bank cover bracket with the bolt.
  Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf)
  
  Fig 5: Locating V-bank Cover Bracket And Bolt
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL RADIO SETTING CONDENSER
1. Install the 2 bolts and 2 radio setting condensers.
  Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf)
  
  Fig 6: Locating Radio Setting Condenser And Bolt
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL KNOCK SENSOR (See INSTALLATION )
INSTALL FUEL INJECTOR ASSEMBLY
HINT:

See INSTALLATION .
INSTALL FUEL PUMP
HINT:

See INSTALLATION .
INSTALL INTAKE MANIFOLD (See INSTALLATION )
INSTALL WATER HOSE JOINT
1. Connect the 2 hoses, and install the bolt and water hose joint.
  Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf)
INSTALL NO. 2 SURGE TANK STAY
1. Install the bolt and No. 2 surge tank stay.
  Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf)
INSTALL INTAKE AIR SURGE TANK ASSEMBLY
HINT:

See INSTALLATION .
INSTALL INJECTOR DRIVER
1. Install the injector driver with the bolt and 2 nuts.
  Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf)
  
  Fig 8: Locating Injector Driver, Nuts And Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL ENGINE WIRE
1. Install the engine wire to the engine assembly.
INSTALL WATER PUMP PULLEY (See INSTALLATION )
INSTALL FRONT DIFFERENTIAL CARRIER ASSEMBLY (for 4WD) (See INSTALLATION )

INSTALL V-RIBBED BELT TENSIONER ASSEMBLY

Temporarily install the V-ribbed belt tensioner with the 5 bolts. (2WD)

Temporarily install the V-ribbed belt tensioner with the 4 bolts. (4WD)

Each bolt length is as follows

BOLT LENGTH SPECIFICATION

Mark	Specified Length
A	70 mm (2.76 in.)
B	35 mm (1.38 In.)

Install the V-ribbed belt tensioner by tightening the bolt 1 and bolt 2 in the order shown in the illustration.
Torque: 43 N*m (439 kgf*cm, 32 ft.*lbf)
Tighten the other bolts.
Torque: 43 N*m (439 kgf*cm, 32 ft.*lbf)

Fig 9: Locating V-Ribbed Belt Tensioner And Bolt
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

INSTALL ENGINE MOUNTING BRACKET LH
1. Install the mounting bracket with the 4 bolts.
  Torque: 43 N*m (439 kgf*cm, 32 ft.*lbf)
2. Connect the 2 clamps.
  
  Fig 10: Locating Mounting Bracket And Bolt
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL ENGINE MOUNTING BRACKET RH
1. Install the mounting bracket with the 4 bolts.
  Torque: 43 N*m (439 kgf*cm, 32 ft.*lbf)
INSTALL COOLER COMPRESSOR ASSEMBLY (for 2WD) (See INSTALLATION )
TEMPORARILY TIGHTEN COOLER COMPRESSOR ASSEMBLY (for 4WD) (See INSTALLATION )
INSTALL OIL FILTER BRACKET (for 4WD) (See INSTALLATION )
INSTALL COOLER COMPRESSOR ASSEMBLY (for 4WD) (See INSTALLATION )
INSTALL GENERATOR ASSEMBLY (See INSTALLATION )
INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY
1. Install the plate and idler pulley with the bolt.
  Torque: 43 N*m (439 kgf*cm, 32 ft.*lbf)
  
  Fig 12: Locating Idler Pulley, Plate And Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL NO. 1 ENGINE COVER
1. Install the No. 1 engine cover with the 3 clips.
  
  Fig 13: Locating No. 1 Engine Cover And Clips
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL NO. 2 ENGINE COVER
1. Install the No. 2 engine cover with the 3 clips.
2. Connect the clamp.
INSTALL V-RIBBED BELT (See INSTALLATION )
INSTALL ENGINE HANGERS
Torque: 33 N*m (336 kgf*cm, 24 ft.*lbf)
INSTALL FLYWHEEL SUB-ASSEMBLY (for Manual Transmission)
1. Hold the crankshaft with SST.
  SST 09213-70011 (09213-70020), 09330-00021
  
  Fig 15: Holding Crankshaft With SST
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using several steps, install and tighten 8 new bolts uniformly in the sequence shown in the illustration.
  Torque: 73 N*m (741 kgf*cm, 54 ft.*lbf)
  NOTE:
  - Do not reuse the flywheel installation bolts. Be sure to check the tightening torque within 5 minutes after tightening.
  - Do not impact or damage the flywheel installation bolts. Be sure to handle them carefully.
  - Make sure that the seating surface of the flywheel installation bolts and installation surfaces of the crankshaft and flywheel are free of oil or foreign matter.
    
    Fig 16: Locating Flywheel Bolts
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL DRIVE PLATE AND RING GEAR SUB-ASSEMBLY (for Automatic Transmission)
1. Using SST, hold the crankshaft.
  SST 09213-70011 (09213-70020), 09330-00021
2. Apply adhesive to 2 or 3 threads of the mounting bolts ends.
  Adhesive:
  
  Toyota Genuine Adhesive 1324, Three Bond 1324 or Equivalent
3. Install the front spacer, drive plate and rear spacer on the crankshaft.
  
  Fig 17: Holding Crankshaft With SST
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Install and tighten the 8 mounting bolts uniformly in several steps.
  Torque: 83 N*m (846 kgf*cm, 61 ft.*lbf)
  
  NOTE: Do not start the engine for at least 1 hour after installing.
  
  Fig 18: Locating Mounting Bolts Tightening Sequence
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY (for 2WD)
1. Install the front suspension crossmember sub-assembly with the 2 bolts.
  Torque: 35 N*m (357 kgf*cm, 26 ft.*lbf)
  
  Fig 19: Locating Front Suspension Crossmember Sub-Assembly (For 2WD)
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FRONT FRAME ASSEMBLY (for 4WD)
1. Install the front frame assembly with the 2 bolts.
  Torque: 35 N*m (357 kgf*cm, 26 ft.*lbf)
INSTALL FRONT DRIVE SHAFT ASSEMBLY LH (for 4WD) (See INSTALLATION )
INSTALL FRONT DRIVE SHAFT ASSEMBLY RH (for 4WD) (See INSTALLATION )
INSTALL MANUAL TRANSMISSION ASSEMBLY (for Manual Transmission)
HINT:

See INSTALLATION .
INSTALL AUTOMATIC TRANSMISSION ASSEMBLY (for Automatic Transmission)
HINT:
- A960E (See INSTALLATION ).
- A760H (See INSTALLATION ).
INSTALL STARTER ASSEMBLY (See INSTALLATION )
INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY LH
1. Install a new gasket as shown in the illustration.
  
  Fig 21: Identifying Exhaust Manifold Gasket
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the exhaust manifold with 6 new nuts.
  Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf)
  NOTE:
  - Do not damage the stud bolt when installing the exhaust manifold.
  - Be sure to tighten either of nuts A first as shown in the illustration.
    
    Fig 22: Locating Exhaust Manifold With Nuts
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY RH
1. Install a new gasket as shown in the illustration.
  
  Fig 23: Identifying Exhaust Manifold Gasket
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the exhaust manifold with 6 new nuts.
  Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf)
  NOTE:
  - Do not damage the stud bolt when installing the exhaust manifold.
  - Be sure to tighten either of nuts A first as shown in the illustration.
INSTALL OIL DIPSTICK GUIDE SUB-ASSEMBLY (for 2WD)
1. Install a new O-ring to the oil dipstick guide.
2. Apply a light coat of engine oil to the O-ring.
3. Push in the oil dipstick guide end into the guide hole.
  
  Fig 24: Locating Exhaust Manifold With Nuts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Install the No. 1 oil dipstick guide with the bolt.
  Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf)
5. Connect the clamp.
  
  Fig 25: Locating No. 1 Oil Dipstick Guide, Bolt And Clamp
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
6. Install the No. 2 oil dipstick guide with the bolt.
  Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf)
7. Install the oil dipstick.
INSTALL OIL DIPSTICK GUIDE SUB-ASSEMBLY (for 4WD)
1. Install a new O-ring to the oil dipstick guide.
2. Apply a light coat of engine oil to the O-ring.
3. Push in the oil dipstick guide end into the guide hole.
  
  Fig 26: Locating No. 2 Oil Dipstick Guide And Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Install the No. 1 oil dipstick guide with the bolt.
  Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf)
  
  Fig 27: Locating No. 1 Oil Dipstick Guide And Bolt
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Install the No. 2 oil dipstick guide with the bolt.
  Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf)
6. Install the oil dipstick.
INSTALL FRONT PROPELLER SHAFT ASSEMBLY (for 4WD) (See INSTALLATION )
INSTALL ENGINE AND TRANSMISSION ASSEMBLY (for 2WD)
1. Set the engine lifter.
2. Operate the engine lifter, then install the engine to the vehicle.
3. Install the engine and transmission assembly with crossmember with the 12 bolts.
  Torque:
  
  167 N*m (1,700 kgf*cm, 123 ft.*lbf) for Nut
  
  204 N*m (2,080 kgf*cm, 150 ft.*lbf) for bolt A
  
  50 N*m (510 kgf*cm, 37 ft.*lbf) for bolt B
  
  49 N*m (500 kgf*cm, 36 ft.*lbf) for bolt C
  
  Fig 29: Locating Transmission Assembly With Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Install the engine rear mounting member with the 4 bolts.
  Torque: 26 N*m (265 kgf*cm, 19 ft.*lbf)
INSTALL ENGINE AND TRANSMISSION ASSEMBLY (for 4WD)
1. Set the engine lifter.
2. Operate the engine lifter, then install the engine to the vehicle.
  
  Fig 30: Locating Engine Rear Mounting Member And Bolt
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Install the engine and transmission assembly with crossmember with the 6 bolts.
  Torque:
  
  167 N*m (1,700 kgf*cm, 123 ft.*lbf) for bolt A
  
  165 N*m (1,680 kgf*cm, 122 ft.*lbf) for bolt B
  
  50 N*m (510 kgf*cm, 37 ft.*lbf) for bolt C
  
  Fig 31: Locating Transmission Assembly With Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Install the engine rear mounting member with the 4 bolts.
  Torque: 26 N*m (265 kgf*cm, 19 ft.*lbf)
  
  Fig 32: Locating Engine Rear Mounting Member And Bolt
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CONNECT FLOOR SHIFT GEAR SHIFTING ROD SUB-ASSEMBLY (for 2WD) (See INSTALLATION )
CONNECT FLOOR SHIFT GEAR SHIFTING ROD SUB-ASSEMBLY (for 4WD) (See INSTALLATION )
CONNECT POWER STEERING LINK WIRE HARNESS (for 2WD)
1. Install the power steering earth wire to the power steering link assembly with bolt (B).
  Torque: 13 N*m (130 kgf*cm, 10 ft.*lbf)
2. Connect the wire harness connector (E) to the power steering link assembly and securely lock the connector.
3. Connect the 2 wire harness connectors (C) and (D) to the power steering link assembly.
4. Install the 2 wire harness clamps to the power steering link assembly.
5. Connect the earth wire to the bracket with bolt (A).
  Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf)
  
  Fig 33: Locating Power Steering Link Assembly With Bolt
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CONNECT POWER STEERING LINK WIRE HARNESS (for 4WD)
1. Install the power steering earth wire to the power steering link assembly with bolt (A).
  Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf)
2. Connect the wire harness connector (E) to the power steering link assembly and securely lock the connector.
3. Connect the 2 wire harness connectors (C) and (D) to the power steering link assembly.
4. Install the 2 wire harness clamps to the front frame.
5. Connect the earth wire to the bracket with bolt (B).
  Torque: 13 N*m (130 kgf*cm, 10 ft.*lbf)
6. Install the bolt (F) to connect the bracket to the front frame.
  Torque: 13 N*m (130 kgf*cm, 10 ft.*lbf)
INSTALL FRONT AXLE ASSEMBLY LH (for 4WD) (See INSTALLATION )
INSTALL FRONT AXLE ASSEMBLY RH (for 4WD)
HINT:

Install the RH side following the same procedures as for the LH side.
INSTALL FRONT LOWER BALL JOINT ASSEMBLY LH (for 2WD)
1. Install the front lower ball joint with the 2 bolts.
  Torque: 120 N*m (1,224 kgf*cm, 89 ft.*lbf)
INSTALL FRONT LOWER BALL JOINT ASSEMBLY RH (for 2WD)
HINT:

Install the RH side following the same procedures as for the LH side.

Fig 35: Locating Front Lower Ball Joint And Bolt
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FRONT LOWER BALL JOINT ASSEMBLY LH (for 4WD)
1. Install the front lower ball joint with the 2 bolts.
  Torque: 120 N*m (1,224 kgf*cm, 89 ft.*lbf)
INSTALL FRONT LOWER BALL JOINT ASSEMBLY RH (for 4WD)
HINT:

Install the RH side following the same procedures as for the LH side.

Fig 36: Locating Front Lower Ball Joint And Bolt
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FRONT SHOCK ABSORBER ASSEMBLY LH (for 2WD)
1. Install the bolt on the lower side of the front shock absorber while holding the nut.
  Torque: 157 N*m (1,600 kgf*cm, 116 ft.*lbf)
INSTALL FRONT SHOCK ABSORBER ASSEMBLY RH (for 2WD)
HINT:

Install the RH side following the same procedures as for the LH side.

Fig 37: Locating Front Suspension Lower Arm
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FRONT SHOCK ABSORBER ASSEMBLY LH (for 4WD)
1. Install the bolt on the lower side of the front absorber bracket lower.
  Torque: 48 N*m (489 kgf*cm, 35 ft.*lbf)
INSTALL FRONT SHOCK ABSORBER ASSEMBLY RH (for 4WD)
HINT:

Install the RH side following the same procedures as for the LH side.
CONNECT HEIGHT CONTROL SENSOR LINK (for 2WD)
1. Connect the height control sensor link and install it with the nut.
  Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)
  
  Fig 39: Disconnecting Height Control Sensor Link And Bolt
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CONNECT HEIGHT CONTROL SENSOR LINK (for 4WD)
1. Connect the height control sensor link and install it with the bolt.
  Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)
INSTALL TIE ROD ASSEMBLY LH (for 4WD) (See INSTALLATION )
INSTALL TIE ROD ASSEMBLY RH (for 4WD)
HINT:

Install the RH side following the same procedures as for the LH side.
INSTALL FRONT AXLE SHAFT LH NUT (for 4WD) (See INSTALLATION )
INSTALL FRONT AXLE SHAFT RH NUT (for 4WD)
HINT:

Install the RH side following the same procedures as for the LH side.
INSTALL FRONT SPEED SENSOR LH (for 4WD) (See INSTALLATION )
INSTALL FRONT SPEED SENSOR RH (for 4WD)
HINT:

Install the RH side following the same procedures as for the LH side.
CONNECT STEERING SLIDING WITH SHAFT YOKE SUB-ASSEMBLY (for 2WD) (See INSTALLATION )
CONNECT NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY (for 4WD) (See INSTALLATION )
INSTALL FRONT LOWER SUSPENSION MEMBER PROTECTOR (for 2WD)
1. Install the protector with the 4 bolts.
  Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf)
  
  Fig 41: Locating Suspension Member Protector And Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CONNECT NO. 3 FUEL HOSE
1. Connect the No. 3 fuel hose and clamp.
CONNECT FUEL MAIN TUBE
HINT:

See FUEL SYSTEM .
CONNECT ENGINE WIRE
1. Install the bolt, clamp and engine wire No. 3.
  Torque: 8.5 N*m (87 kgf*cm, 75 in.*lbf)
2. Connect the ground cable and install it with the bolt.
  Torque: 13 N*m (133 kgf*cm, 10 ft.*lbf)
  
  Fig 43: Locating Engine Wire No. 3, Bolt And Clamp
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Connect the connector and install the 4 clamps to the body.
4. Connect the wire to the engine room No. 1 junction block. Then, install it with the nut.
  Torque: 12 N*m (124 kgf*cm, 9 ft.*lbf)
  
  Fig 44: Locating Engine Room No. 1 Junction Block
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Install the engine room No. 1 relay block cover.
6. Connect the battery positive (+) cable and install it with the nut.
  Torque: 13 N*m (133 kgf*cm, 10 ft.*lbf)
7. Connect the ECM connectors.
8. Connect the connector holder.
INSTALL ECM COVER (See INSTALLATION )
CONNECT DISCHARGE HOSE SUB-ASSEMBLY (See INSTALLATION )
CONNECT NO. 1 COOLER REFRIGERANT SUCTION HOSE (See INSTALLATION )
CONNECT INLET HEATER WATER HOSE
1. Connect the inlet heater water hose.
  
  Fig 46: Locating Outlet Heater Water Hose
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CONNECT OUTLET HEATER WATER HOSE
1. Connect the outlet heater water hose.
  
  Fig 47: Locating Inlet Heater Water Hose
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CONNECT INLET RADIATOR HOSE
1. Install the clamp and connect the inlet radiator hose.
Fig 48: Locating Inlet Radiator Hose And Clamp
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CONNECT OUTLET RADIATOR HOSE
1. Install the clamp and connect the outlet radiator hose.
CONNECT RADIATOR RESERVOIR TANK HOSE
1. Install the clamp and connect the reservoir tank hose.
CONNECT NO. 2 FUEL VAPOR FEED HOSE
1. Install the clamp and connect the No. 2 fuel vapor feed hose.
CONNECT UNION TO CHECK VALVE HOSE
1. Connect the hose to the surge tank.
INSTALL AIR CLEANER CASE SUB-ASSEMBLY
1. Install the air cleaner case, clamp and 2 bolts.
  Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf)
  
  Fig 50: Locating Air Cleaner Case And Clamp
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL AIR CLEANER CAP WITH AIR CLEANER HOSE (See INSTALLATION )
INSTALL NO. 1 INLET AIR CLEANER
1. Install the inlet air cleaner with the bolt.
  Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf)
INSTALL PROPELLER SHAFT ASSEMBLY WITH CENTER BEARING
HINT:

See INSTALLATION .
INSTALL FRONT EXHAUST PIPE ASSEMBLY
HINT:

See INSTALLATION .
ADD FRONT DIFFERENTIAL OIL (for 4WD) (See ADJUSTMENT )
ADD ENGINE OIL (for 2WD) (See REPLACEMENT )
ADD ENGINE OIL (for 4WD) (See REPLACEMENT )
CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)
ADD ENGINE COOLANT (See ON-VEHICLE INSPECTION )
CHARGE REFRIGERANT (See REPLACEMENT )
CHECK FOR FUEL LEAKS (See ON-VEHICLE INSPECTION )
CHECK FOR ENGINE COOLANT LEAKS (See ON-VEHICLE INSPECTION )
CHECK FOR ENGINE OIL LEAKS
CHECK FOR EXHAUST GAS LEAKS
CHECK FOR LEAKAGE OF REFRIGERANT (See REPLACEMENT )
INSTALL FRONT WHEEL
Torque: 103 N*m (1,050 kgf*cm, 76 ft.*lbf)
PLACE FRONT WHEELS FACING STRAIGHT AHEAD
ADJUST SHIFT LEVER POSITION (See ADJUSTMENT )
CHECK SHIFT LEVER POSITION (See ADJUSTMENT )
CHECK AND ADJUST FRONT WHEEL ALIGNMENT
HINT:

See ADJUSTMENT .
CHECK IGNITION TIMING (See ON-VEHICLE INSPECTION )
CHECK ENGINE IDLE SPEED (See ON-VEHICLE INSPECTION )
CHECK CO / HC (See ON-VEHICLE INSPECTION )
CHECK ENGINE OIL LEVEL (See ON-VEHICLE INSPECTION )
CHECK FRONT DIFFERENTIAL OIL LEVEL (for 4WD) (See ADJUSTMENT )
INSTALL ENGINE UNDER COVER REAR LH (for 2WD)
1. Install the engine under cover rear LH with the bolt.
INSTALL ENGINE UNDER COVER REAR RH (for 2WD)
HINT:

Install the RH side following the same procedures as for the LH side.

Fig 52: Identifying Engine Under Cover
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL NO. 2 ENGINE UNDER COVER (for 2WD)
INSTALL ENGINE UNDER COVER
INSTALL V-BANK COVER SUB-ASSEMBLY
1. Engage the 2 clips on the front of the cover, and then engage the clip on the rear to install the V-bank cover.
  NOTE:
  - Be sure to engage the clips securely.
  - Do not apply excessive force or do not hit the cover to engage the clips. This may cause the cover to break.
    
    Fig 53: Locating V-Bank Cover And Clips
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL ENGINE ROOM SIDE COVER LH
1. Install the side cover with the 5 clips.
  
  Fig 54: Identifying Side Cover And Clips
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL ENGINE ROOM SIDE COVER RH
1. Install the side cover with the 2 clips.
  
  Fig 55: Identifying Side Cover And Clips
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL COOL AIR INTAKE DUCT SEAL
1. Install the intake duct seal with the 11 clips.
Fig 56: Locating Intake Duct Seal And Clip
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
PERFORM INITIALIZATION
1. Perform initialization (see INITIALIZATION ).
  NOTE: Certain systems need to be initialized after reconnecting the cable to the negative (-) battery terminal.