Manual Transmission Assembly: Installation

1. Install the transmission upper cover sub-assembly with the 2 bolts.

   Torque: 12 N*m (120 kgf*cm, 9 ft.*lbf) 

   Fig 1: Installing Transmission Upper Cover Sub-Assembly With Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the rear No. 1 engine mounting insulator to the manual transmission with the 4 bolts.

   Torque: 25 N*m (255 kgf*cm, 18 ft.*lbf) 

Fig 2: Installing Rear No. 1 Engine Mounting Insulator To Manual Transmission With Bolts
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Apply release hub grease to the contact surface between, the release fork and release bearing hub, the contact surface between the release fork and push rod, and release fork pivot points as shown in the illustration.

   Sealant: 

   Part No. 08887-01806, RELEASE HUB GREASE or equivalent 

2. Install the clutch release fork sub-assembly to the release fork support.
   Fig 3: Identifying Grease Application Area

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   NOTE:

   • Do not use excess force to install the clutch release fork sub-assembly.
   • After installation, move the fork back and forth to check that the clutch release bearing hub slides smoothly.

1. Install the manual transmission to the engine with the 9 bolts.

   Torque: Bolt A 

   72 N*m (730 kgf*cm, 53 ft.*lbf) 

   Bolt B 

   37 N*m (380 kgf*cm, 28 ft.*lbf) 

   NOTE: Temporarily tighten bolt *1, fully tighten bolt *2, lift the rear end of the transmission, and fully tighten bolt *1 and the other bolts. Make sure that excessive force is not applied to the knock pins when lifting the rear end of the transmission.
   Fig 4: Installing Manual Transmission To Engine With 9 Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the engine rear mounting member with the 4 bolts and 4 nuts.

   Torque: Nut 

   13 N*m (130 kgf*cm, 10 ft.*lbf) 

   Bolt 

   26 N*m (265 kgf*cm, 19 ft.*lbf) 

   Fig 5: Installing Engine Rear Mounting Member With 4 Bolts And 4 Nuts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the 2 bushings to the shift lever assembly.
2. Install the washer to the floor shift lever assembly.
   Fig 6: Installing Washer To Floor Shift Lever Assembly

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Install the shift lever assembly with a new E-ring.
4. Install the shift and select lever boot.
   Fig 7: Installing Shift And Select Lever Boot

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1. Install the floor shift control shift lever retainer sub-assembly with the 2 nuts.

   Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf) 

   Fig 8: Installing Floor Shift Control Shift Lever Retainer Subassembly With 2 Nuts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Align the matchmarks on the clutch cover assembly and the flywheel sub-assembly.
2. Install the clutch cover to the flywheel sub-assembly with the new 6 bolts.

   Torque: 19 N*m (195 kgf*cm, 14 ft.*lbf) 

   NOTE: Tighten the bolts a little at a time in a diagonal pattern until they are all tightened.
   Fig 9: Aligning Matchmarks On Clutch Cover Assembly And Flywheel Sub-Assembly

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the No. 1 clutch housing cover with the 4 bolts.

   Torque: 18 N*m (184 kgf*cm, 13 ft.*lbf) 

   Bolt length: 

   20 mm (0.79 in.) 

   Fig 10: Installing No. 1 Clutch Housing Cover With 4 Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the No. 2 clutch housing cover with the 4 bolts.

   Torque: 18 N*m (184 kgf*cm, 13 ft.*lbf) 

   Bolt length: 

   16 mm (0.63 in.) 

   Fig 11: Installing No. 2 Clutch Housing Cover With 4 Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Connect the back-up light switch connector and install the wire harness.
   Fig 12: Connecting Back-Up Light Switch Connector And Install Wire Harness

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1. Connect the ground cable with the bolt.

   Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

   Fig 13: Connecting Ground Cable With Bolt

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the clutch release cylinder assembly with the 2 bolts.

   Torque: 12 N*m (120 kgf*cm, 9 ft.*lbf) 

   Fig 14: Installing Clutch Release Cylinder Assembly

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the clutch accumulator assembly with the 2 bolts and 2 nuts.

   Torque: Bolt 

   12 N*m (120 kgf*cm, 9 ft.*lbf) 

   Nut 

   5.4 N*m (55 kgf cm, 48 in.*lbf) 

   Fig 15: Installing Clutch Accumulator Assembly With 2 Bolts And 2 Nuts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

(See INSTALLATION )

1. Install the engine under cover air guide bracket with the 2 bolts.

   Torque: 26 N*m (260 kgf*cm, 19 ft.*lbf) 

Fig 16: Installing Engine Under Cover Air Guide Bracket With 2 Bolts
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Move the shift lever to the 2nd gear position. Adjust the guide plate so that dimension A is as shown in the illustration with the shift lever cap pushed toward neutral (select direction).

   Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

   Fig 17: Adjusting Guide Plate That Dimension A With Shift Lever Cap Pushed Toward Neutral

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1. Install the shift lever boot with the 4 bolts.
Fig 18: Installing Shift Lever Boot With Bolts
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