Exhaust Pipe: Installation

1. Align the baffle with the protruding part of the tail exhaust pipe assembly as shown in the illustration.
2. Using a plastic hammer, uniformly tap the baffle sub-assemblies onto the tail exhaust pipe assembly.

Fig 1: Tapping Baffle Sub-Assemblies Onto Tail Exhaust Pipe Assembly

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1. Install the exhaust pipe damper with the 2 bolts.

   Torque: 19 N*m (194 kgf*cm, 14 ft.*lbf) 

   Fig 2: Locating Exhaust Pipe Damper Bolts

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1. Install the tail exhaust pipe assembly with the 6 exhaust pipe supports.

Fig 3: Locating Exhaust Pipe Supports

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1. Using a vernier caliper, measure the free length of the compression springs.

   Minimum length: 

   38.5 mm (1.516 in.) 

   If the free length is less than the minimum, replace the compression spring.

   Fig 4: Measuring Free Length Of Compression Springs

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2. Install a new gasket to the rear end of the front exhaust pipe.
   NOTE:

   • Be careful with the installation direction of the gasket.
   • Do not reuse the gasket.
   • To ensure a proper seal, do not use the tail exhaust pipe to force the gasket onto the front exhaust pipe.

   HINT: 

   Using a plastic hammer, uniformly strike the gasket so that the gasket and front exhaust pipe are properly fit. 

3. Install 3 new gaskets and front exhaust pipe assembly.
   CAUTION: Do not reuse the gaskets.
   Fig 5: Identifying Gasket On Rear End Of Front Exhaust Pipe

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4. Install the 2 bolts and 2 compression springs.

   Torque: 43 N*m (438 kgf*cm, 32 ft.*lbf) 

   Fig 6: Locating Bolts And Compression Springs

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5. Install 4 new nuts and 4 bolts.

   Torque: 39 N*m (398 kgf*cm, 29 ft.*lbf) 

   NOTE: Do not reuse the nuts.
   Fig 7: Locating Nuts And Bolts

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1. Before installing the heated oxygen sensors, twist the sensor wires counterclockwise 4 turns.
   Fig 8: Twisting Sensor Wires Counterclockwise

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2. Using the SST, install the heated oxygen sensors to the front exhaust pipe.

   SST 09224-00010 

   Torque: 44 N*m (449 kgf*cm, 33 ft.*lbf) 

3. After installing the sensors, check that the sensor wires are not twisted.

   If the sensor wires are twisted, reinstall them.

   Fig 9: Installing Heated Oxygen Sensors To Front Exhaust Pipe

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4. Install the grommets of the heated oxygen sensors.

Fig 10: Identifying Grommets Of Heated Oxygen Sensors

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1. Before installing the sensors, twist the sensor wires counterclockwise 4 turns.
   Fig 11: Twisting Sensor Wires Counterclockwise

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2. Using the SST, install the heated oxygen sensors to the front exhaust pipe.

   SST 09224-00010 

   Torque: 44 N*m (449 kgf*cm, 33 ft.*lbf) 

3. After installing the sensors, check that sensor wires are not twisted.

   If the sensor wires are twisted, reinstall them.

   Fig 12: Installing Heated Oxygen Sensors To Front Exhaust Pipe

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4. Install the grommets of heated oxygen sensors.

Fig 13: Identifying Grommets Of Heated Oxygen Sensors

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1. Install the front center floor brace with the 4 bolts.

   Torque: 7.4 N*m (75 kgf*cm, 65 in.*lbf) 

   Fig 14: Locating Front Center Floor Brace Bolts

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1. Install the rear No. 1 floor panel brace with the 4 bolts.

   Torque: 19 N*m (194 kgf*cm, 14 ft.*lbf) 

If exhaust gas is leaking, tighten the related parts to stop the leak. Replace damaged parts as necessary.

Fig 15: Locating Rear No. 1 Floor Panel Brace Bolts

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