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Water Pump: Removal

  1. REMOVE COOL AIR INTAKE DUCT SEAL  (See REMOVAL )
  2. REMOVE V-BANK COVER SUB-ASSEMBLY  (See REMOVAL )
  3. REMOVE NO. 1 INLET AIR CLEANER  (See REMOVAL )
  4. DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM  (See REMOVAL )
  5. REMOVE V-RIBBED BELT  (See REMOVAL )
  6. REMOVE ENGINE UNDER COVER 
  7. REMOVE REAR ENGINE UNDER COVER LH (for 2WD)  (See REMOVAL )
  8. DRAIN ENGINE COOLANT  (See ON-VEHICLE INSPECTION  )
  9. DRAIN ENGINE OIL  (See REPLACEMENT )
  10. REMOVE OIL FILTER BRACKET (for 4WD)  (See REMOVAL )
  11. REMOVE OIL FILTER BRACKET SUB-ASSEMBLY (for 4WD)  (See REMOVAL )
  12. REMOVE NO. 1 COOLER REFRIGERANT SUCTION HOSE  (See REMOVAL )
  13. DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY  (See REMOVAL )
  14. REMOVE COMPRESSOR AND MAGNETIC CLUTCH (for 2WD)  (See DISASSEMBLY )
  15. REMOVE COMPRESSOR AND MAGNETIC CLUTCH (for 4WD)  (See DISASSEMBLY )
  16. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY  (See REMOVAL )
  17. DISCONNECT RADIATOR HOSE 
    1. Disengage the 2 clamps and disconnect the radiator inlet hose and radiator outlet hose.
    Fig 1: Disconnecting Radiator Inlet Hose And Radiator Outlet Hose
    G05828752Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. REMOVE NO. 1 ENGINE COVER  (See REMOVAL )
  19. REMOVE INJECTOR DRIVER  (See REMOVAL )
  20. REMOVE NO. 2 ENGINE COVER  (See REMOVAL )
  21. REMOVE WATER PUMP PULLEY 
    1. Using SST, hold the water pump pulley.

      SST 09960-10010 (09962-01000, 09963-00700) 

    2. Remove the 4 bolts and water pump pulley.
      Fig 2: Removing Bolts And Water Pump Pulley
      G05828840Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  22. REMOVE WATER INLET 
    1. Disconnect the 5 hoses.
      Fig 3: Locating Hoses
      G05828841Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 4 bolts, nut and water inlet.
      Fig 4: Removing Water Inlet Bolts
      G05828842Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the water inlet housing gasket and water outlet pipe O-ring.
      Fig 5: Removing Water Inlet Housing Gasket And Water Outlet Pipe O-Ring
      G05828756Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  23. REMOVE NO. 2 IDLER PULLEY SUB-ASSEMBLY 
    1. Remove the bolt, No.2 idler pulley cover plate and No.2 idler pulley sub-assembly.
      Fig 6: Locating Idler Pulley Sub-Assembly With Bolt
      G05000201Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  24. REMOVE WATER PUMP ASSEMBLY 
    1. Remove the 16 bolts, water pump assembly and water pump gasket.
      Fig 7: Locating Water Pump Assembly Bolts
      G04975323Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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