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Air Conditioning: Condenser: Removal

  1. REMOVE COOL AIR INTAKE DUCT SEAL  (See REMOVAL )
  2. REMOVE SIDE ENGINE ROOM COVER LH  (See REMOVAL )
  3. REMOVE SIDE ENGINE ROOM COVER RH  (See REMOVAL )
  4. REMOVE V-BANK COVER SUB-ASSEMBLY  (See REMOVAL )
  5. DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM 
    1. Start up the engine.
    2. Turn the A/C switch on.
    3. Operate the cooler compressor at an engine rpm of approximately 1,000 for 5 to 6 minutes to circulate the refrigerant and collect compressor oil remaining in each component into the cooler compressor as much as possible.
    4. Stop the engine.
    5. Using SST, let the refrigerant gas out.

      SST 09985-20010 (09985-02010, 09985-02050, 09985-02060, 09985-02070, 09985-02080, 09985-02090, 09985-02110, 09985-02130, 09985-02140, 09985-02150) 

  6. REMOVE NO. 1 INLET AIR CLEANER  (See REMOVAL )
  7. REMOVE UNDER ENGINE COVER 
  8. REMOVE FRONT BUMPER ASSEMBLY  (See REMOVAL )
  9. REMOVE FRONT BUMPER ENERGY ABSORBER 
  10. REMOVE RADIATOR SUPPORT OPENING COVER  (See REMOVAL )
  11. REMOVE MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Dynamic Radar Cruise Control System)  (See REMOVAL )
  12. REMOVE HOOD LOCK CONTROL CABLE COVER  (See REMOVAL )
  13. DISCONNECT HOOD LOCK ASSEMBLY  (See REMOVAL )
  14. REMOVE RADIATOR SUPPORT UPPER  (See REMOVAL )
  15. DISCONNECT LIQUID TUBE SUB-ASSEMBLY 
    1. Remove the 2 bolts and disconnect the liquid tube sub-assembly from the cooler condenser assembly.
    2. Remove the O-ring from the liquid tube sub-assembly.
      NOTE: Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering.
      Fig 1: Identifying Bolts For Liquid Tube Sub-Assembly
      G05831605Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY 
    1. Remove the bolt and disconnect the discharge hose sub-assembly from the cooler condenser assembly.
    2. Remove the O-ring from the discharge hose sub-assembly.
      NOTE: Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering.
      Fig 2: Identifying Discharge Hose Sub-Assembly
      G05831606Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. REMOVE COOLER CONDENSER ASSEMBLY 
    1. Remove the 4 bolts and cooler condenser assembly.
      Fig 3: Locating Bolts And Cooler Condenser Assembly
      G05831607Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. REMOVE COOLER DRYER 
    1. Using a straight hexagon wrench 14 mm, remove the cap from the modulator.
      Fig 4: Removing Cap From Modulator
      G04979209Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using pliers, remove the cooler dryer.
      Fig 5: Removing Cooler Dryer
      G04979210Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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