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Instrument Panel Safety Pad Sub-ASSY: Replacement

WARNING: This page is about a different car, the 2006 Toyota 4Runner. However, it is still accessible from the selected car via links, so may be relevant.

HINT:

See COMPONENTS 

  1. TABLE OF BOLT, SCREW AND NUT 

    HINT:

    The bolts, screws and nuts, which are necessary for installation and removal of the instrument panel are shown in the illustration below and the text with alphabets.

    Fig 1: Identifying Relevent Bolt, Screw & Nut
    G04332155Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. DISCONNECT BATTERY NEGATIVE TERMINAL (See  PRECAUTION  ) 
  3. REMOVE INSTRUMENT PANEL FINISH PLATE 
    1. Remove the instrument panel finish plate.
      Fig 2: Removing Instrument Panel Finish Plate
      G04332156Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE INSTRUMENT PANEL FINISH PANEL SUB-ASSY LOWER 
    1. Remove the 2 bolts < B > .
    2. Disconnect the hood lock control cable assembly and fuel lid lock control cable sub-assembly.
    3. Disengage the 4 clips.
    4. Disconnect the connectors and remove the instrument panel finish panel sub-assembly lower.
      Fig 3: Removing Instrument Panel Finish Panel Sub-Assembly Lower
      G04332157Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE CONSOLE UPPER REAR PANEL SUB-ASSY 
    1. Disengage the 5 clips and 2 claws, and remove the console upper rear panel, and then disconnect the connectors.
      Fig 4: Removing Clips & 2 Claws & Console Upper Rear Panel
      G04332158Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. REMOVE CONSOLE PANEL SUB-ASSY UPPER 
    1. Disengage the 6 clips and 2 claws, and then remove the console panel sub-assembly upper.
      NOTE: Be careful not to snap the claws during the operation.
      Fig 5: Removing Clips & 2 Claws & Then Console Panel Sub-Assembly Upper
      G04332159Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. REMOVE CONSOLE UPPER PANEL GARNISH NO. 1 
    1. Disengage the clip.
    2. Pull the console upper panel garnish No. 1 rearward to be removed.
      Fig 6: Removing Console Upper Panel Garnish No. 1
      G04332160Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. REMOVE CONSOLE UPPER PANEL GARNISH NO. 2 
  9. REMOVE AIR CONDITIONING CONTROL ASSY 
    1. Remove the screw.
      Fig 7: Removing Screw From Air Conditioning Control Assembly
      G04332161Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disengage the 4 clips and remove the air conditioner, and then disconnect the connectors.
      Fig 8: Removing Clips & Air Conditioner
      G04332162Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. REMOVE INSTRUMENT CLUSTER FINISH PANEL SUB-ASSY CENTER 
    1. Remove the 3 bolts < C >.
    2. Disengage the 8 clips and remove the instrument cluster finish panel sub-assembly center.
      Fig 9: Removing Instrument Cluster Finish Panel Sub-Assembly Center
      G04332163Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. REMOVE RADIO RECEIVER ASSY W/BRACKET (See appropriate step(s) under  REPLACEMENT  ) 
  12. REMOVE STEERING WHEEL COVER LOWER NO. 2 
  13. REMOVE STEERING WHEEL COVER LOWER NO. 3 
  14. REMOVE HORN BUTTON ASSY (See appropriate step(s) under  REPLACEMENT  ) 
  15. REMOVE STEERING WHEEL ASSY (See appropriate step(s) under  OVERHAUL  ) 

    SST 09950-50013 (09951-05010, 09952-05010, 09953-05020, 09954-05021)

  16. REMOVE STEERING COLUMN COVER UPR (See  OVERHAUL  ) 
  17. REMOVE TURN SIGNAL SWITCH ASSY W/SPIRAL CABLE SUB-ASSY (See  OVERHAUL  ) 
  18. REMOVE INSTRUMENT PANEL LOWER LH 
    1. Remove the 2 bolts < B >.
    2. Disengage the 2 claws and remove the instrument panel lower LH.
      Fig 10: Removing Instrument Panel Lower LH
      G04332164Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  19. REMOVE INSTRUMENT CLUSTER FINISH PANEL SUB-ASSY 
    1. Disengage the 7 clips.
    2. Disconnect the connectors and remove the instrument cluster finish panel sub-assembly.
      Fig 11: Removing Instrument Cluster Finish Panel Sub-Assembly
      G04332165Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  20. REMOVE COMBINATION METER ASSY 
    1. Remove the 3 screws < G >.
    2. Loosen the 2 bolts and remove the combination meter assembly.
      Fig 12: Removing Combination Meter Assembly
      G04332166Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  21. REMOVE CONSOLE BOX ASSY REAR 
    1. Disconnect the connectors.
    2. Remove the 6 bolts < B > and console box assembly rear.
      Fig 13: Removing Bolts & Console Box Assembly Rear
      G04332167Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  22. REMOVE FRONT DOOR SCUFF PLATE RH (See appropriate step(s) under  REPLACEMENT  ) 
  23. REMOVE COWL SIDE TRIM BOARD RH 
    1. Remove the clip.
    2. Disengage the 2 claws and remove the cowl side trim board RH.
      Fig 14: Removing Cowl Side Trim Board RH
      G04332168Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  24. REMOVE INSTRUMENT PANEL UNDER COVER SUB-ASSY NO. 2 
    1. Remove the screw < E >.
    2. Disengage the 3 clips and remove the instrument panel under cover sub-assembly No. 2.
      Fig 15: Removing Instrument Panel Under Cover Sub-Assembly
      G04332169Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  25. REMOVE GLOVE COMPARTMENT DOOR SUB-ASSY 
    1. Remove the screw < F > and glove compartment door.
    2. Deform the upper part of the glove compartment door to release the stoppers.
    3. Pull the glove compartment door upward to remove it.
      Fig 16: Removing Glove Compartment Door
      G04332170Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  26. DISCONNECT PASSENGER AIRBAG CONNECTOR (See appropriate step(s) under  REPLACEMENT  ) 
  27. REMOVE INSTRUMENT PANEL FINISH PANEL LOWER NO. 2 
    1. Remove the 4 screws < E >.
    2. Disengage the 2 claws and remove the instrument panel finish panel.
      Fig 17: Removing Instrument Panel Finish Panel Lower No. 2
      G04332171Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  28. REMOVE INSTRUMENT PANEL REGISTER ASSY NO. 2 
    1. Remove the screw < G >.
    2. Disengage the 2 clips and 2 claws, and then remove the instrument panel register assembly No. 2.
      Fig 18: Removing Screw & Instrument Panel Register Assembly No. 2
      G04332172Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  29. REMOVE ASSIST GRIP SUB-ASSY (See appropriate step(s) under  REPLACEMENT  ) 
  30. REMOVE FRONT PILLAR GARNISH LH (See appropriate step(s) under  REPLACEMENT  ) 
  31. REMOVE FRONT PILLAR GARNISH RH (See appropriate step(s) under  REPLACEMENT  ) 
  32. REMOVE INSTRUMENT PANEL SAFETY PAD SUB-ASSY W/PASSENGER AIR BAG ASSY 
    1. Remove the 9 bolts < A > < B > < C > and nut < H >.
    2. Disconnect the connectors.
    3. Remove the instrument panel safety pad sub-assembly.
      Fig 19: Removing Instrument Panel Safety Pad Sub-Assembly
      G04332173Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  33. REMOVE INSTRUMENT PANEL SPEAKER PANEL SUB-ASSY NO. 1 (W/ PREMIUM SOUND SYSTEM) 
    1. Using a molding remover, disengage the 4 clips and remove the instrument panel speaker panel subassembly No. 1.
  34. REMOVE STEREO COMPONENT SPEAKER ASSY FRONT (W/ PREMIUM SOUND SYSTEM) 
    1. Remove the 2 screws < D > and the stereo component speaker assembly front.
  35. REMOVE INSTRUMENT PANEL PIN NO. 1 
    1. Remove the screw < D > and the instrument panel pin No. 1.
  36. REMOVE DEFROSTER NOZZLE ASSY 
    1. Remove the 2 screws < D > and the defroster nozzle assembly.
  37. REMOVE HEATER TO REGISTER DUCT NO. 2 
    1. Remove the 5 screws < D > and the heater to register duct No. 2.
  38. REMOVE METER HOOD RETAINER NO. 1 
    1. Remove the screw < D > and the meter hood retainer No. 1.
  39. REMOVE INSTRUMENT PANEL BRACKET SUB-ASSY CENTER 
    1. Remove the screw < D > and the instrument panel bracket sub-assembly center.
  40. REMOVE AUTOMATIC LIGHT CONTROL SENSOR (W/ LIGHT CONTROL SYSTEM) 
    1. Disconnect the connector.
    2. Remove the automatic light control sensor.
  41. REMOVE COOLER (SOLAR SENSOR) THERMISTOR 
    1. Disconnect the connector.
    2. Remove the cooler (solar sensor) thermistor.
  42. REMOVE INSTRUMENT PANEL WIRE NO. 2 
  43. REMOVE ANTENNA CORD SUB-ASSY (See appropriate step(s) under  REPLACEMENT  ) 
  44. REMOVE NAVIGATION ANTENNA ASSY (W/ NAVIGATION SYSTEM) (See appropriate step(s) under  REPLACEMENT  ) 
  45. REMOVE INSTRUMENT CLUSTER FINISH PANEL GARNISH 
    1. Remove the 3 screws < D > and the instrument cluster finish panel garnish.
  46. REMOVE INSTR PNL PASS L/DOOR AIR BAG ASSY (See appropriate step(s) under  REPLACEMENT  ) 
  47. REMOVE INSTRUMENT PANEL SAFETY PAD SUB-ASSY 
  48. INSTALL INSTR PNL PASS L/DOOR AIR BAG ASSY (See appropriate step(s) under  REPLACEMENT  ) 
  49. INSTALL INSTRUMENT PANEL SAFETY PAD SUB-ASSY W/PASSENGER AIR BAG ASSY 
    1. Using a torque wrench, install the bolt < A >.

      Torque: 20 N.m (204 kgf.cm, 15 ft.lbf) 

      Fig 20: Installing Instrument Panel Safety Pad Sub-Assembly
      G04332174Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  50. INSTALL COMBINATION METER ASSY 
    1. Pull the positions in the arrow mark direction to make the check pins unseen form the surface as shown in Fig 21.
      Fig 21: Installing Combination Meter Assembly (1 Of 2)
      G04332175Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Check that the connector on the instrument panel side is in place.
    3. Install the combination meter assembly with the 3 screws.
    4. Tightening the screw and check that the check pin protrudes.
      Fig 22: Installing Combination Meter Assembly (2 Of 2)
      G04332176Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  51. ADJUST SPIRAL CABLE SUB-ASSY (See appropriate step(s) under  REPLACEMENT  ) 
  52. INSTALL STEERING WHEEL ASSY (See appropriate step(s) under  OVERHAUL  ) 
  53. INSTALL HORN BUTTON ASSY (See appropriate step(s) under  REPLACEMENT  ) 
  54. INSPECT HORN BUTTON ASSY (See appropriate step(s) under  ON-VEHICLE INSPECTION  ) 
  55. INCLINATION SENSOR ZERO DEGREE CORRECTION (See  COMBINATION METER ASSY  ) 
  56. INSPECT SRS WARNING LIGHT (See  DIAGNOSIS SYSTEM  ) 
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