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Charge Air Cooler

Fig 1: Upper Radiator Closure Panel and Center Brace
GC0019362Courtesy of DAIMLERCHRYSLER CORP.
1 - UPPER RADIATOR CLOSURE PANEL
2 - CENTER BRACE
  1. Drain cooling system, (Refer to COOLING/ENGINE/COOLANT - STANDARD PROCEDURE) .
  2. Remove air cleaner housing:
  3. Disconnect negative battery cable.
  4. Disconnect positive battery cable.
  5. Remove battery and battery tray (Refer to ELECTRICAL/BATTERY SYSTEM/BATTERY - REMOVAL) .
  6. Remove grille (Refer to BODY/EXTERIOR/GRILLE - REMOVAL) .
  7. Remove upper radiator closure panel (1) and center brace (2) See Fig 1.(Refer to BODY/EXTERIOR/RADIATOR CLOSURE PANEL - REMOVAL) .
    Fig 2: Cooling Module - 2.4L Turbo
    GC0019361Courtesy of DAIMLERCHRYSLER CORP.
    1 - RADIATOR FAN FASTENERS
    2 - CHARGE AIR COOLER FASTENERS
    3 - RADIATOR FAN CONNECTOR
    4 - CHARGE AIR COOLER
  8. Remove front bumper fascia (Refer to FRAME & BUMPERS/BUMPERS/FRONT FASCIA - REMOVAL) .
  9. Remove front bumper (Refer to FRAME & BUMPERS/BUMPERS/FRONT BUMPER REINFORCEMENT - REMOVAL) .
  10. Loosen charge air cooler hose clamps. Disconnect charge air cooler hoses
  11. Remove radiator fan (Refer to COOLING/ENGINE/RADIATOR FAN - REMOVAL) .
  12. Remove charge air cooler fasteners (2). See Fig 2.
  13. Remove radiator (Refer to COOLING/ENGINE/RADIATOR - REMOVAL) .
  14. Remove charge air cooler.
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