Removal Procedure

WARNING: This page is about a different variant/trim than selected.

Engine Control Module and Electronic Brake Control Module Bracket - Remove - Engine Control Module and Electronic Brake Control Module Bracket Replacement
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Automatic Transmission Range Selector Lever Cable Bolt (1) - Remove
Slide the retainer lock (2) forward to expose the cable adjustment retainer (3).
Using a suitable tool, raise the cable adjustment retainer (3) to the unlock position.
Remove the range selector lever cable (4) from the range selector lever cable lever and the range selector lever cable bracket.
Charge Air Cooler Outlet Air Hose - Remove - Charge Air Cooler Outlet Air Hose Replacement
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Disconnect the auxiliary fluid accumulator electrical connector (1).
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Generator and Starter Cable (1) - Unclip [5x]
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Disconnect the control valve body transmission control module electrical connector (1), then unclip the 12 wiring harness retainers (2) from the cover.
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Engine Wiring Harness Bracket Nut (1, 2) - Remove [3x]
Engine Wiring Harness Bracket Bolt (5) - Remove
Engine Wiring Harness Bracket (3, 4) - Remove [2x]
Position ground cable and harness aside.
Remove the range selector lever cable bracket. Range Selector Lever Cable Bracket Replacement
Transmission Fluid Cooler Inlet Pipe @ Transmission - Remove - Transmission Fluid Cooler Inlet and Outlet Pipe Replacement (1.6L Diesel LH7)
Transmission Fluid Cooler Outlet Pipe @ Transmission - Remove - Transmission Fluid Cooler Inlet and Outlet Pipe Replacement (1.6L Diesel LH7)
Plug and/or cap the pipes and the transmission to prevent contamination.
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Remove the 3 transmission upper bolts (1).
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NOTE:
The graphic shows the radiator without the front bumper fascia in front of it, for the sake of clarity.

Lash the radiator (2) to the body, using 2 suitable belts (1).
Raise and support the vehicle. Lifting and Jacking the Vehicle .
Front Bumper Fascia Extension - Remove - Front Bumper Fascia Extension Replacement (without Front Bumper Shutter)Front Bumper Fascia Extension Replacement (with Front Bumper Shutter)
Front Compartment Insulator - Remove - Front Compartment Insulator Replacement
Front Wheelhouse Liner - Remove [2x] - Front Wheelhouse Liner Replacement
Transmission Fluid - Drain - Transmission Fluid Drain and Fill
Exhaust Front Pipe - Remove - Exhaust Front Pipe Replacement (1.6L Diesel LH7)
Drivetrain and Front Suspension Cradle - Remove - Drivetrain and Front Suspension Cradle Replacement
Transmission Mount Strut Bracket - Remove - Transmission Mount Strut Bracket Replacement
Right Front Wheel Drive Shaft @ Transmission - Disconnect - Front Wheel Drive Shaft Replacement
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Secure the right drive shaft (2) to the hoist (1), using a lashing strap (3).
Left Front Wheel Drive Shaft @ Transmission - Disconnect - Front Wheel Drive Shaft Replacement
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Secure the left drive shaft (1) to the hoist (3), using a lashing strap (2).
Lower the vehicle.
Engine Sight Shield - Remove - Engine Sight Shield Replacement
Engine Support Fixture - Install - Engine Support Fixture
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Apply tension to the EN-51007 support (1).
Transmission Mount Bolt (2) - Remove and DISCARD [4x]
Lower the engine/transmission unit about 4 cm (1.57 in), using the EN-51007 support.
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Wiring Harness Retainer (1) - Unclip [2x]
Raise the vehicle.
Starter - Remove - Starter Replacement (1.6L Diesel LH7)
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Torque Converter @ Flex Plate - Loosen
1. Turn the engine at the crankshaft pulley (2) clockwise with the EN-49979 holder (3) along with the EN-49979-100 pins and the EN-956-1 extension (4) until a torque converter bolt (1) shows up.
2. Remove and DISCARD the first torque converter bolt (1).
3. Turn the engine at the crankshaft pulley clockwise 60 degrees.
4. Remove and DISCARD the second torque converter bolt.
5. Repeat the previous 2 steps until the sixth torque converter bolt is removed.
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Remove the transmission lower bolt (1).
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Remove the transmission lower bolt (1).
Support the transmission with a suitable jack.
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Loosen the transmission front lower bolt (1) completely. The thread must NOT be engaged to the transmission.
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Remove the transmission rear bolt (1)
Remove the transmission converter cover (2).
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NOTE:
This is the last transmission bolt.

Remove the transmission front upper bolt (1).

NOTE:

Ensure the torque converter remains securely in place on the transmission input shaft while separating and removing the transmission.

Transmission @ Engine - Remove
Lower the transmission with the transmission jack far enough to remove the transmission.
Inspect the transmission oil cooler and lines for leaks or damage.