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Home >> Chevrolet >> 2018 >> Spark LT, Automatic CVT Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 23 (Engine Cooling System) >> Repair Instructions >> Radiator Replacement >> Removal Procedure

Removal Procedure

WARNING: This page is about a different car, the 2017 Chevrolet Spark. However, it is still accessible from the selected car via links, so may be relevant.
  1. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection .
  2. Drain the cooling system. Refer to Cooling System Draining and Filling .
  3. Remove the front bumper fascia. Refer to Front Bumper Fascia Replacement .
  4. Remove the radiator air upper baffle. Refer to Radiator Air Upper Baffle and Deflector Replacement .
  5. Remove the radiator air lower baffle. Refer to Radiator Air Lower Baffle Replacement .
  6. Remove the surge tank bolts and reposition the surge tank. Refer to Radiator Surge Tank Replacement .
  7. If the auto transmission is equipped, remove the transmission fluid cooler inlet and outlet pipe. Refer to Transmission Fluid Cooler Inlet and Outlet Pipe Replacement .
  8. Remove the oxygen sensor connector bracket bolt (1) and bracket (2).
    Fig 1: Oxygen Sensor Connector Bracket Bolt And Bracket
    GM4051740Courtesy of GENERAL MOTORS COMPANY
  9. Unclip the radiator outlet hose clamp (1) and reposition the radiator outlet hose (2).
    Fig 2: Radiator Outlet Hose Clamp And Reposition Radiator Outlet Hose
    GM4115490Courtesy of GENERAL MOTORS COMPANY
  10. Unclip the radiator inlet hose clamp (1) and reposition the radiator inlet hose (2).
    Fig 3: Radiator Inlet Hose Clamp And Reposition Radiator Inlet Hose
    GM4051743Courtesy of GENERAL MOTORS COMPANY
  11. Disconnect any electrical connectors from the engine coolant fan shroud.
    Fig 4: Engine Coolant Fan Shroud
    GM4236006Courtesy of GENERAL MOTORS COMPANY
  12. Remove the engine coolant fan shroud bolt (1).
  13. Remove the engine coolant fan shroud (2). Refer to Cooling Fan and Shroud Replacement .
  14. Remove the condenser securing bolts (1).
    Fig 5: Condenser Securing Bolts
    GM4115497Courtesy of GENERAL MOTORS COMPANY
  15. Remove the condenser securing bolts (1).
    Fig 6: Condenser Securing Bolts
    GM4115501Courtesy of GENERAL MOTORS COMPANY
  16. Tie the condenser assembly with a strap not to drop and not to be damaged.
  17. Remove the radiator lower bracket bolt (1) - left side.
    Fig 7: Radiator Lower Bracket Bolt
    GM4236012Courtesy of GENERAL MOTORS COMPANY
  18. Remove the radiator lower bracket (2) - left side.
  19. Remove the radiator lower bracket bolt (1) - right side.
    Fig 8: Radiator Lower Bracket Bolt
    GM4236029Courtesy of GENERAL MOTORS COMPANY
  20. Remove the radiator lower bracket (2) - right side.
  21. Remove the radiator assembly (1) from the vehicle.
    Fig 9: Radiator Assembly
    GM4236032Courtesy of GENERAL MOTORS COMPANY
  22. Transfer parts as needed.