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Home >> Chevrolet >> 2017 >> Malibu LS >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 7 (Engine Mechanical - 1.8L (LKN)) >> Repair Instructions - On Vehicle >> Intake Manifold Replacement >> Removal Procedure

Removal Procedure

WARNING: This page is about a different variant/trim than selected.
  1. Intake Manifold Cover Replacement  - Remove
  2. Air Cleaner Outlet Duct Replacement - Remove
  3. Disconnect the electrical connectors. (1)
    Fig 1: Evaporative Emission Canister Purge Pipe
    GM4294860Courtesy of GENERAL MOTORS COMPANY
  4. Evaporative Emission Canister Purge Pipe (2) - Disconnect Plastic Collar Quick Connect Fitting Service
  5. Unclip the engine wiring harness retainer (3) from the intake manifold.
  6. Exhaust Gas Recirculation Cooler Outlet Pipe Bolt (1) - Remove [2x]
    Fig 2: Exhaust Gas Recirculation Cooler Outlet Pipe Bolt
    GM4294868Courtesy of GENERAL MOTORS COMPANY
  7. Exhaust Gas Recirculation Cooler Outlet Pipe (2) @ Intake Manifold - Separate
  8. Throttle Body Assembly Replacement - Remove
  9. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle
  10. Intake Manifold Brace Bolt (2) - Remove [2x]
    Fig 3: Intake Manifold Brace Bolt
    GM4248348Courtesy of GENERAL MOTORS COMPANY
  11. Intake Manifold Brace (1) - Remove
  12. Lower the vehicle. Refer to Lifting and Jacking the Vehicle
  13. Intake Manifold Bolt (1) - Remove [7x]
    Fig 4: Intake Manifold Bolt
    GM4248349Courtesy of GENERAL MOTORS COMPANY
    NOTE: Simplified graphic: Intake manifold is shown without intake manifold cover absorber.
    NOTE: Loosen the intake manifold bolts to disengage threads; the bolts remain in the intake manifold.
  14. Intake Manifold (1) - Remove
    Fig 5: Intake Manifold
    GM4248350Courtesy of GENERAL MOTORS COMPANY
  15. Intake Manifold Gasket (2) - Remove and DISCARD
  16. Clean and inspect the intake manifold. Refer to Intake Manifold Cleaning and Inspection 
  17. Transfer components as necessary.