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Home >> Chevrolet >> 2015 >> Cruze LT, Automatic Trans >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Hydraulic Brake System >> Repair Instructions >> Brake, Accelerator and Clutch Pedal Replacement >> Installation Procedure

Installation Procedure

  1. Install the brake and accelerator and clutch pedal assembly to the vehicle.
    Fig 1: Clutch Pedal And Brake Pedal Bracket Bolts
    GM2028003Courtesy of GENERAL MOTORS COMPANY
  2. Install the wiring harness to the brake pedal bracket.
  3. Connect the electrical connectors.
  4. Install the brake pedal bracket bolts and tighten to 20 N.m (15 lb ft).
    CAUTION: Refer to Fastener Caution .
  5. Connect clutch master cylinder pushrod (1) to the clutch pedal, if equipped.
  6. Install the clutch master cylinder nuts (2) to the pedal bracket, if equipped and tighten to 18 N.m (13 lb ft).
    Fig 2: Clutch Master Cylinder Nuts At Clutch Pedal Bracket
    GM2028002Courtesy of GENERAL MOTORS COMPANY
  7. Install the accelerator pedal position sensor.
  8. Install the brake pedal position sensor. Refer to Brake Pedal Position Sensor Replacement .
  9. Connect the brake pedal pushrod (1) to the brake pedal.
    Fig 3: Brake Pedal Pushrod
    GM2027891Courtesy of GENERAL MOTORS COMPANY
  10. Install the steering column. Refer to Steering Column Replacement .
  11. Install the intermediate steering shaft. Refer to Intermediate Steering Shaft Replacement .
  12. Install the steering column lower trim cover. Refer to Steering Column Lower Trim Cover Replacement .
  13. Install the steering column upper trim cover. Refer to Steering Column Upper Trim Cover Replacement .
  14. Install the instrument panel lower trim pad cover. Refer to Instrument Panel Lower Trim Pad Cover Replacement (without Knee Airbag) and Instrument Panel Lower Trim Pad Cover Replacement (with Knee Airbag) .
  15. Pull the brake booster and the BPMV assembly forward in order to get an access to the brake pedal bracket nuts (1).
    Fig 4: Identifying Brake Pedal Bracket Nuts
    GM2027979Courtesy of GENERAL MOTORS COMPANY
    NOTE:
    • Do NOT open the hydraulic brake system.
    • Second mechanic is required.
  16. Install the pedal bracket nuts (1) and tighten to 20 N.m (15 lb ft).
  17. Install the brake booster bolts (1) and tighten to 19 N.m (14 lb ft).
    Fig 5: Brake Booster Bolts
    GM2027973Courtesy of GENERAL MOTORS COMPANY
  18. Install the BPMV bracket bolts (1) and tighten to 20 N.m (15 lb ft).
    Fig 6: BPMV Bracket Bolts
    GM2027966Courtesy of GENERAL MOTORS COMPANY
  19. Install the BPMV bracket assembly (1).
    Fig 7: BPMV and BPMV Bracket Bolts
    GM2027887Courtesy of GENERAL MOTORS COMPANY
  20. Install the BPMV bracket bolts (2) and tighten to 20 N.m (15 lb ft).
  21. Install the radiator surge tank (1).
    Fig 8: View Of Radiator Surge Tank And Radiator Surge Tank Clip
    GM2027873Courtesy of GENERAL MOTORS COMPANY
    NOTE: Do NOT disconnect the engine coolant hoses.
  22. Install the radiator surge tank clip (2).
  23. Install the battery tray. Refer to Battery Tray Replacement .
  24. Install the battery. Refer to Battery Replacement (expect 2.0L Diesel LUZ) and Battery Replacement (2.0L Diesel LUZ) .
  25. Calibrate the brake pedal position sensor. Refer to Brake Pedal Position Sensor Calibration .
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