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Home >> Chevrolet >> 2012 >> Cruze Eco, Automatic Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 89 (Engine Mechanical - 2.0L) >> Repair Instructions - On Vehicle >> Engine Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2010 Chevrolet Cobalt. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Identifying Engine/Transaxle Mounting Bolts
    GM1647994Courtesy of GENERAL MOTORS CORP.
  1. Using a engine hoist, remove the engine from the engine stand.
  2. Install the following components:
    • The engine mount bracket
    • The engine block heater
    • The generator
  3. Install the clutch pressure plate and disc. Refer to Clutch Pressure and Driven Plate Replacement .
  4. Install the engine to the transaxle.
    5. Fig 2: Identifying Engine Bolts/Stud
    GM1647993Courtesy of GENERAL MOTORS CORP.
    CAUTION: Refer to Fastener Caution .
  5. Install the transaxle to engine bolts/stud and tighten to 75 N.m (55 lb ft).
    6. Fig 3: View Of Transaxle Brace & Bolts
    GM1647995Courtesy of GENERAL MOTORS CORP.
  6. Install the transaxle brace and bolts and tighten to 50 N.m (37 lb ft).
  7. Install the starter. Refer to Starter Installation .
    8. Fig 4: Identifying Engine Lift Hoist-To-Engine Lift Hooks
    GM1647988Courtesy of GENERAL MOTORS CORP.
  8. Remove the engine lift hoist from the engine lift hooks.
  9. Slide the lift table under the vehicle.
  10. Slowly lower the vehicle until it aligns with the alignment marks made during the removal.
  11. Tighten/install the frame bolts to 100 N.m (74 lb ft) plus and additional 180 degrees.
  12. Raise the vehicle until the lift table can be removed from under the vehicle.
  13. Remove the lift table.
    14. Fig 5: Identifying Transaxle Mount To Transaxle Bolts
    GM1647344Courtesy of GENERAL MOTORS CORP.
  14. Connect the lower control arms to the steering knuckles. Refer to Lower Control Arm Replacement .
  15. Connect the intermediate shaft to the steering gear. Refer to Intermediate Steering Shaft Replacement .
  16. Connect the outer tie rod ends to the steering knuckles. Refer to Steering Linkage Outer Tie Rod Replacement .
  17. Connect the stabilizer links to the stabilizer bar. Refer to Stabilizer Shaft Link Replacement .
  18. Lower the vehicle.
  19. Install the transaxle mount to transaxle bolts and tighten to 45 N.m (33 lb ft).
    20. Fig 6: Range Selector And Shift Lever Cables
    GM1625583Courtesy of GENERAL MOTORS CORP.
  20. Install the engine mount. Refer to Engine Mount Replacement .
  21. Remove the blocks of wood from between the powertrain and the frame.
  22. Install the catalytic converter. Refer to Catalytic Converter Replacement (LNF) .
  23. Lower the vehicle.
    24. NOTE: Ensure that the black cable is installed in the top notch of the transaxle bracket and the white cable in installed in the bottom notch of the transaxle bracket.
  24. Install the range selector and shift lever cables to the transaxle bracket.
  25. Connect the range selector and shift lever cables to the transaxle levers.
    26. Fig 7: Engine Harness Electrical Connector
    GM1625489Courtesy of GENERAL MOTORS CORP.
  26. Gather all engine harness branches and position the harness over the engine.
  27. Install the engine harness clip (6) to the transaxle.
  28. Connect the engine harness electrical connector (7) to the back up lamp switch.
  29. Connect the engine harness electrical connector (4) to the HO2S.
  30. Install the engine harness electrical connector clip (5) to the transaxle rear mount bracket.
  31. Install the engine harness clip (2) to the transaxle.
  32. Install the CPA retainer (3).
  33. Connect the engine harness electrical connector (1) to the VSS.
    34. Fig 8: ECT Sensor Electrical Connector
    GM1625486Courtesy of GENERAL MOTORS CORP.
  34. Connect the engine harness electrical connector (3) to the HO2S.
  35. Install the CPA retainer (2).
  36. Connect the ECT sensor electrical connector (1).
    37. Fig 9: Engine Wiring Harness Electrical Connector & ECT Sensor
    GM1826284Courtesy of GENERAL MOTORS CORP.
  37. Connect the engine wiring harness electrical connector (4) to the exhaust CMP sensor.
  38. Connect the engine wiring harness electrical connector (3) to the ECT sensor.
  39. Position the engine harness ground terminal (1) and install the engine harness ground terminal bolt (2).

    Tighten the bolt to 25 N.m (18 lb ft).

    40. Fig 10: Identifying CPA Retainer & HO2S Electrical Connector
    GM1592538Courtesy of GENERAL MOTORS CORP.
  40. Connect the engine wiring harness electrical connector (1) to the HO2S (3).
    41. Fig 11: A/C Compressor Line
    GM1765251Courtesy of GENERAL MOTORS CORP.
  41. Position the A/C compressor line and install the bolt. Tighten the bolts to 22 N.m (16 lb ft).
    42. Fig 12: Engine Wiring Harness Clip
    GM1825748Courtesy of GENERAL MOTORS CORP.
  42. Lower the vehicle.
  43. Install the engine harness clip (1) to the camshaft cover.
    44. Fig 13: Turbocharger Coolant Feed Pipe Bolt
    GM1750401Courtesy of GENERAL MOTORS CORP.
  44. Position the turbocharger coolant feed pipe to the vehicle.
  45. Install the turbocharger coolant feed pipe bracket bolt (3) to the cylinder head and tighten to 10 N.m (89 lb in).
  46. Install the turbocharger coolant feed pipe fitting (2) to the cylinder head and tighten the fitting to 35 N.m (26 lb ft.
  47. Install the turbocharger coolant feed pipe bolt (1) at the turbocharger and tighten to 35 N.m (26 lb ft).
  48. Install the charge air bypass valve vacuum solenoid.
  49. Install the charge air bypass valve vacuum hose to the turbocharger coolant feed pipe clips.
  50. Position the charge air bypass valve vacuum hose clamp at the turbocharger.
  51. Place the charge air bypass valve solenoid out of the way.
    52. Fig 14: Turbocharger Boost Sensor
    GM1750410Courtesy of GENERAL MOTORS CORP.
  52. Connect the engine wiring harness electrical connector to the boost sensor.
    53. Fig 15: Engine Wiring Harness Clips
    GM1825746Courtesy of GENERAL MOTORS CORP.
  53. Connect the engine harness clips (2) to the camshaft cover.
  54. Connect the engine harness clip (1) to the camshaft cover.
    55. Fig 16: Identifying Intake & Exhaust CMP Actuators
    GM2002986Courtesy of GENERAL MOTORS CORP.
  55. Connect the engine wiring harness electrical connectors to the ignition coils.
  56. Connect the engine wiring harness electrical connector (2) to the intake CMP actuator.
  57. Connect the engine wiring harness electrical connector (1) to the exhaust CMP actuator.
    58. Fig 17: High Pressure Fuel Pump Connector & Clip
    GM1826282Courtesy of GENERAL MOTORS CORP.
  58. Connect the engine wiring harness electrical connector (1) to the high pressure fuel pump.
  59. Install the engine wiring harness clip (3) to the high pressure fuel pump bracket.
    60. Fig 18: ETC Connector
    GM1825527Courtesy of GENERAL MOTORS CORP.
  60. Connect the engine wiring harness electrical connector (2) to the knock sensor.
    61. Fig 19: Locating Fuel Injector Jumper Electrical Connector
    GM2008068Courtesy of GENERAL MOTORS CORP.
  61. Connect the engine wiring harness electrical connector (1) to the fuel injector jumper electrical connector.
    62. Fig 20: Generator
    GM1717482Courtesy of GENERAL MOTORS CORP.
  62. Install the positive battery cable terminal (3) to the generator.
  63. Install the generator terminal nut (1) and tighten to 20 N.m (15 lb ft).
  64. Position the positive battery cable terminal boot (2).
  65. Connect the engine wiring harness electrical connector (4) to the A/C compressor.
    66. Fig 21: Generator Electrical Connector
    GM1826855Courtesy of GENERAL MOTORS CORP.
  66. Connect the engine wiring harness electrical connector (1) to the generator.
    67. Fig 22: CKP Sensor Electrical Connector
    GM1716603Courtesy of GENERAL MOTORS CORP.
  67. Install the catalytic converter. Refer to Catalytic Converter Replacement (LNF) .
  68. Connect the engine wiring harness electrical connector (1) to the CKP sensor.
  69. Connect the engine wiring harness electrical connector (2) to the oil pressure sensor.
  70. Lower the vehicle.
    71. Fig 23: Heater Inlet And Outlet Hose Clamps
    GM1826795Courtesy of GENERAL MOTORS CORP.
  71. Install the heater inlet (1) and outlet (2) hoses to the thermostat housing.
  72. Position the heater inlet and outlet hose clamps at the thermostat housing.
    73. Fig 24: View Of Surge Tank Outlet Hose
    GM1713860Courtesy of GENERAL MOTORS CORP.
  73. Install the surge tank outlet hose to the surge tank.
  74. Position the surge tank outlet hose clamp at the surge tank.
  75. Install the radiator outlet hose. Refer to Radiator Outlet Hose Replacement (LNF) .
  76. Install the radiator inlet hose. Refer to Radiator Inlet Hose Replacement (LNF) .
    77. Fig 25: Charge Air Cooler Pipe
    GM1750442Courtesy of GENERAL MOTORS CORP.
  77. Remove the cap or plug from the turbocharger opening.
  78. Install the charge air cooler pipe to the turbocharger.
  79. Install the charge air cooler pipe to turbocharger bolts (1) and tighten to 22 N.m (16 lb ft).
    80. Fig 26: View Of Cooling Module Secured To Upper Body Structure
    GM857193Courtesy of GENERAL MOTORS CORP.
  80. Install the engine drive belt. Refer to Drive Belt Replacement .
  81. Unsecure the cooling module from the upper body structure.
  82. Fill the cooling system. Refer to Cooling System Draining and Filling (Static Fill LNF) .
    83. Fig 27: Identifying Turbocharger Heat Shield & Bolts
    GM1750397Courtesy of GENERAL MOTORS CORP.
  83. Install the turbocharger heat shield and bolts (1) and tighten to 10 N.m (89 lb in).
    84. Fig 28: Identifying Feed Pipe & EVAP Canister Purge Solenoid Tube
    GM2004921Courtesy of GENERAL MOTORS CORP.
  84. Connect the fuel feed pipe (1) to the fuel line. Refer to Metal Collar Quick Connect Fitting Service .
  85. Connect the EVAP canister purge solenoid tube to the valve (2). Refer to Plastic Collar Quick Connect Fitting Service .
  86. Install the charge air cooler inlet and outlet pipes. Refer to Charge Air Cooler Inlet Pipe Replacement and Charge Air Cooler Outlet Pipe Replacement .
  87. Install the air cleaner assembly. Refer to Air Cleaner Assembly Replacement .
  88. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection .
  89. Fill the engine with oil.
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