Install the oil vacuum pump
NOTE:
RISK OF DAMAGE
Damage to the surface .
The use of metal-cutting tools (e.g., emery cloths) for cleaning surfaces can damage them and lead to leaks and/or engine damage .
Damage to the surface .
The use of metal-cutting tools (e.g., emery cloths) for cleaning surfaces can damage them and lead to leaks and/or engine damage .
- Do not use any metal-cutting tools.
- Check the centering sleeves (1)
for damage; replace centering sleeves (1)
if necessary.NOTE: TECHNICAL INFORMATION
The sealing surfaces must be free of oil grease and cleaning agents. - Clean sealing surface (1)
.
- Ensure that the sealing ring (1)
is not installed on the crankcase (2)
.
- Replace the sealing ring (1)
and (3)
on the oil vacuum pump (2)
.
Parts: Sealing ring
NOTE: RISK OF DAMAGE
Improper screw length can cause component damage .
The use of screws of improper length can lead to component damage .- Note the correct screw length.
- Install screws that correspond to the original length.
- Make sure that the screw (1) M8X50 is reinstalled at the same point.
- Make sure that the screws (2)
M8X35 are reinstalled at the same point.CAUTION: Heavy component .
Heavy components can lead to injury or damage .- Remove and install heavy components with the aid of another person/other persons.
- Feed in and position oil vacuum pump (1)
.
- Replace screws (1)
.
Parts: Screws
- Turn screws (1)
until hand-tight.
- Replace screws (1)
.
Parts: Screws
- Hand-tighten the screws (1)
.
- Tighten the screws in the sequence (1)
to (6)
on the oil vacuum pump (A)
.TIGHTENING TORQUES SPECIFICATION
Oil vacuum pump to crankcase M8 Replace screw. 1. Joining torque 15 Nm 2. Angle of rotation 45° - Feed in and position sprocket wheel (1) on the drive chain (2) .
- Position sprocket wheel (1)
on oil vacuum pump (3)
.
The labeling on the sprocket wheel (1) must point away from the oil vacuum pump (3) .
NOTE: TECHNICAL INFORMATION
The thread is a left-hand thread. - Replace the screw (1)
.
Parts: Screw
- Tighten screw (1)
with the special tool 2 463 965.TIGHTENING TORQUES SPECIFICATION
Sprocket wheel at the oil vacuum pump M8 Important - left-hand thread Replace screw. 1. Joining torque 5 Nm 2. Angle of rotation 90° - Make sure that the centering sleeves in the
marked area are installed correctly on the cover (1) .
- Check the cover (1)
for damage, if necessary, replace the cover (1)
.
- Insert and install the cover (2) .
- Tighten all the screws in the sequence (1)
to (4)
on the cover (5)
.TIGHTENING TORQUES SPECIFICATION
Cover on oil vacuum pump M6X20 tightening torque 8 Nm - Insert and install the cover (2) .
- Tighten down screw (1)
.TIGHTENING TORQUES SPECIFICATION
Sprocket wheel cover on oil vacuum pump M6X20 tightening torque 8 Nm
Follow-up work
- Refer to REFITTING OIL PAN .
- Refer to INSTALLING STARTER MOTOR .
- Refer to INSTALLING BEARING BRACKET .
- Refer to INSTALLING FRONT AXLE DIFFERENTIAL .
- Refer to SECURING THE JUNCTURE SHAFT IN FRONT ON THE FRONT AXLE DIFFERENTIAL .
- Refer to REPLACING THE RADIAL SHAFT SEAL FOR THE RIGHT OUTPUT SHAFT .
- Refer to REPLACING THE RADIAL SHAFT SEAL FOR OUTPUT SHAFT .
- Refer to INSTALLING THE FRONT AXLE SUPPORT .
- Refer to FASTENING FRONT AXLE SUPPORT .
- Refer to FOR REUSING: CHECKING THE GEARING OF THE OUTPUT SHAFT AND REPLACING THE CIRCLIP .
- Refer to INSTALLING RIGHT OUTPUT SHAFT .
- Refer to INSTALLING LEFT OUTPUT SHAFT .
- Refer to DRAINING AND TOP UP THE FRONT AXLE TRANSMISSION OIL .
- Refer to SECURING THE TRANSMISSION OIL COOLER LINES ON THE HOLDER .
- Refer to SECURING THE ANTI-ROLL BAR LINK ON THE LEFT AND RIGHT ON THE ANTI-ROLL BAR .
- Refer to ATTACHING THE LINE CONNECTION OF THE RIDE HEIGHT SENSOR .
- Refer to SECURING THE WISHBONE ON THE LEFT AND RIGHT ON THE SWIVEL BEARING .
- Refer to FASTENING THE LEFT AND RIGHT TENSION STRUT ON THE WHEEL GUIDE JOINT .
- Refer to ATTACHING THE RIGHT AND LEFT OUTPUT SHAFT ONTO THE WHEEL BEARING .
- Refer to SECURING THE TIE ROD TO THE RIGHT AND LEFT ON THE SWIVEL BEARING .
- Refer to ATTACHING COOLANT HOSES TO FRONT SUBFRAME .
- Refer to SECURING THE DOUBLE PIVOT ON THE STEERING GEAR .
- Refer to SECURING THE WIRING HARNESS FOR THE EPS ON THE FRONT AXLE SUPPORT .
- Refer to REMOVING THE ENGINE FROM THE INSTALLATION POSITION .
- Refer to REMOVING THE REAR TOP CROSS CONNECTION .
- Refer to INSTALLING THE IDLER PULLEY .
- Refer to INSTALLING THE DRIVE BELT FOR ALTERNATOR .
- Refer to FASTENING THE CHARGE AIR CROSSING .
- Refer to INSTALLING FAN COWL .
- Refer to INSTALLING THE REAR TOP CROSS CONNECTION .
- Refer to INSTALLING FRONT CROSS CONNECTION .
- Refer to INSTALLING FRONT-END STRUT ON LEFT AND RIGHT .
- Refer to INSTALLING FUEL DELIVERY LINE .
- Refer to INSTALLING ALL IGNITION COILS .
- Refer to TOPPING UP THE MOTOR OIL .
- Refer to INSTALLING THE OIL FILLER CAP .
- Refer to INSTALLING THE COWL UPPER PART .
- Refer to INSTALLING WINDSHIELD PANEL COVER .
- Refer to INSTALLING LEFT AND RIGHT WIPER ARM .
- Refer to INSTALLING THE FRONT HOOD SEAL AT THE REAR .
- Refer to INSTALLING INTAKE FILTER HOUSING .
- Refer to INSTALLING THE STRUT BRACE .
- Refer to INSTALLING THE SEAL FOR THE HOOD GASKET LEFT AND RIGHT .
- Refer to INSTALLING THE COVER IN THE ENGINE COMPARTMENT AT TOP LEFT AND RIGHT .
- Refer to INSTALLING THE COVER OF THE ENGINE COMPARTMENT ON THE REAR LEFT .
- Refer to INSTALLING THE REAR RIGHT ENGINE COMPARTMENT COVER .
- Refer to INSTALLING THE REAR SECTION OF BRAKE AIR DUCT ON THE LEFT AND RIGHT .
- Refer to INSTALLING THE REAR SECTION OF THE FRONT WHEEL ARCH COVER ON THE LEFT AND RIGHT .
- Refer to INSTALLING THE FRONT SECTION OF THE FRONT WHEEL ARCH COVER ON THE LEFT AND RIGHT .
- Refer to INSTALLING THE COVER OF THE STEERING ASSEMBLY ON THE LEFT AND RIGHT .
- Refer to INSTALLING THE WHEEL ARCH COVER ON THE FRONT LEFT AND BOTTOM RIGHT .
- Refer to INSTALLING FRONT LEFT AND RIGHT WHEEL ARCH TRIM .
- Refer to INSTALLING THE FRONT LEFT AND RIGHT WHEELS .
- Refer to CONNECTING NEGATIVE BATTERY CABLE OF THE SYSTEM BATTERY .
- Refer to CHECKING ENGINE OIL LEVEL .
- Refer to INSTALLING UNDERBODY PROTECTION AT REAR .
- Refer to INSTALLING THE CENTER UNDERBODY PROTECTION .
- Refer to INSTALLING FRONT UNDERBODY PROTECTION .
- Refer to TAKING HOOD OUT OF THE SERVICE POSITION .