Installing cylinder head cover
Bolts of the cylinder head cover
NOTE:
RISK OF DAMAGE
Improper routing of cables and wiring harnesses.
Trapped, crushed or damaged cables may cause short circuits and malfunctions.
Improper routing of cables and wiring harnesses.
Trapped, crushed or damaged cables may cause short circuits and malfunctions.
- Route all cables without abrasions, do not trap and crush.
NOTE:
TECHNICAL INFORMATION
Detents, guides and mounting elements must not be damaged or missing.
Detents, guides and mounting elements must not be damaged or missing.
- There must be no oil or grease on sealing surface (1)
.
- Replace the seals (1)
.
Parts: Seals
- Insert and install the cylinder head cover (1)
.
- Make sure that the cylinder head cover (1)
is correctly installed in the marked
area on the high pressure pump bracket (2)
.
The cylinder head cover (1) must not be in the marked area on the high pressure pump bracket (2) .
- Position the cylinder head cover (A) .
- Make sure that the cylinder head cover (A) does not touch the high pressure pump bracket!
- Tighten all screws in the sequence (1) to (21) .
TIGHTENING TORQUE SPECIFICATIONS
| Cylinder head cover to cylinder head | ||
|---|---|---|
| M6X30 | Joining torque | 8 Nm |
- Tighten all screws in the sequence (1) to (21) .
TIGHTENING TORQUE SPECIFICATIONS
| Cylinder head cover to cylinder head | ||
|---|---|---|
| M6X30 | tightening torque | 11 Nm |
- Insert and install the engine ventilation line (2) .
- Ensure that locks (1)
engage audibly.
- Feed in and install the wiring harness section (1) for sensor system 2.
- Make sure that the locks (arrows) engage audibly.
- Insert and position the holders (4) .
- Tighten down screws (3) .
TIGHTENING TORQUE SPECIFICATIONS
| Auxiliary coolant pump holder to cylinder head | ||
|---|---|---|
| M6 | tightening torque | 7 Nm |
- Thread in ground cable (2) and install.
- Tighten nut (1) .
TIGHTENING TORQUE SPECIFICATIONS
| Standard screw connection M6 | ||
|---|---|---|
| M6 | Tightening torque | 8 Nm |
- Connect and lock the connector (1) to the exhaust camshaft sensor.
- Make sure the connector (1) engages audibly on the exhaust camshaft sensor.
- Secure clamps (2) .
NOTE:
The following step(s) must be performed if the listed component(s) is/are installed.
- Feed in and install the differential pressure sensor (3) .
- Tighten down screw (2) .
TIGHTENING TORQUE SPECIFICATIONS
| Differential pressure sensor to holder | ||
|---|---|---|
| TS6X18 | Tightening torque | 3.5 Nm |
- Connect and lock the connector (1) .
- Make sure the connector (1) engages audibly.
CAUTION:
Improper routing of the positive battery cable.
Risk of short circuits!
Risk of short circuits!
- Route the positive battery cable without abrasions and do not trap.
- Feed in the bracket (2) of positive battery cable and install.
- Tighten down screws (1) .
TIGHTENING TORQUE SPECIFICATIONS
| Holder, positive battery cable to cylinder head cover | ||
|---|---|---|
| 6X18 | Tightening torque | 6 Nm |
- Secure clamps (1)
.
- Secure clamps (1)
.
- Connect and lock the connector (1) on the intake camshaft sensor.
- Make sure the connector (1) engages audibly.
- Secure clamps (2) .
Follow-up work
- Refer to INSTALLING BOTH ACTUATORS .
- Refer to PREPARING THE INJECTORS FOR INSTALLATION .
- Refer to INSTALLING THE HIGH-PRESSURE RAIL WITH INJECTORS OF THE CYLINDERS 4 TO 6 .
- Refer to INSTALLING THE HIGH-PRESSURE RAIL WITH INJECTORS OF THE CYLINDERS 1 TO 3 .
- Refer to INSTALLING HIGH PRESSURE PUMP .
- Refer to INSTALLING FUEL DELIVERY LINE .
- Refer to INSTALLING THE HIGH-PRESSURE LINE BETWEEN THE HIGH-PRESSURE PUMP AND THE HIGH-PRESSURE RAIL .
- Refer to INSTALLING ALL IGNITION COILS .
- Refer to INSTALLING ACOUSTIC COVER AT REAR .
- Refer to INSTALLING THE CENTER COWL UPPER PART .
- Refer to INSTALLING TENSION STRUT ON SHOCK TOWER .
- Refer to ATTACHING WINDSHIELD PANEL COVER .
- Refer to INSTALLING LEFT AND RIGHT WIPER ARM .
- Refer to INSTALLING THE REAR RIGHT ENGINE COMPARTMENT COVER .
- Refer to INSTALLING THE COVER OF THE ENGINE COMPARTMENT ON THE REAR LEFT .
- Refer to INSTALLING THE REAR HOOD SEAL .
- Refer to INSTALLING FAN COWL .
- Refer to INSTALLING THE REAR TOP CROSS CONNECTION .
- Refer to INSTALLING UPPER CROSS CONNECTION .
- Refer to INSTALLING THE RESONATOR WITH THE TOP CLEAN AIR PIPE .
- Refer to INSTALLING THE INTAKE FILTER HOUSING (TENSION STRUT REMOVED ON SHOCK TOWER) .
- Refer to INSTALLING BOTH FRONT-END STRUTS .
- Refer to INSTALLING THE CENTER ENGINE COMPARTMENT COVER .
- Refer to CONNECTING ALL BATTERY GROUND LEADS .
- Refer to INSTALLING ACOUSTIC COVER .
- Refer to TAKING HOOD OUT OF THE SERVICE POSITION .