Install flywheel (automatic transmission)
CAUTION:
Heavy component
.
Heavy components can lead to injury or damage .
Heavy components can lead to injury or damage .
- Remove and install heavy components with the aid of another person/other persons.
NOTE:
TECHNICAL INFORMATION
Clean all threads with a screw tap.
Clean all threads with a screw tap.
- Clean all the screw threads (1)
.
- Use set of special tools 2 285 058
.
Description Twist drill Thread cutter M12x1.5 Deep stop Screw in tool - Assemble tool set.
Number Description 1 Tool holder 2 Thread cutter M12X1.5 - Mark the insertion depth (A)
on the thread cutter (1)
from the set of special tools 2 285 058
with a standard tool (2)
.TECHNICAL DATA SPECIFICATION
Screw-in depth of thread cutter Screw-in depth 18 mm NOTE: To provide a better overview: Shown with engine removed. - Screw in the thread cutter (1)
from the set of special tools 2 285 058
up to the screw-in depth (2)
in the arrow direction.TECHNICAL DATA SPECIFICATION
Screw-in depth of thread cutter Screw-in depth 18 mm - Make sure that the thread cutter is (1) not
pressed up against the timing chain (3)
.NOTE: TECHNICAL INFORMATION
Handle the timing chain carefully to protect the timing chain and timing chain drive from damage. - Make sure that the screw-in depth (2)
of the screw tap (1)
are not exceeded.
The thread cutter (1) must not come into contact with the timing chain (3) .
- Note the installation position of the magnet wheel (1) .
- Position the magnet wheel (1)
on the crankshaft.
- Position the flywheel (B) .
- Replace flywheel bolts (1)
to (8)
.
Parts: Flywheel bolts
- Screw in flywheel bolt (1) to (8) by hand.
- Make sure that the tightening sequence starts with the dowel pin (A) .
- Tighten the flywheel bolts in the sequence (1)
to (8)
(note the angle of rotation in the next step).TIGHTENING TORQUE SPECIFICATIONS
Flywheel to crankshaft M12x1.5
Replace screws.Tightening torque 45 Nm Angle of rotation 45° - Apply all flywheel bolts (1)
with an angle of rotation of 45° by using the special tool 0 490 504 (00 9 120)
.NOTE: Mark all the flywheel bolts (1) with a vertical line.
- Remove special tool 0 493 938 (11 9 260)
.
- Loosen the transmission bolt (1) .
- Thread out and remove special tools 0 494 793 (11 9 265) and 0 496 171 (11 9 811) with the conventional 5 mm washer.
Follow-up work
- Refer to INSTALLING THE AUTOMATIC TRANSMISSION (AISIN GA8G45) .
- Refer to PARTIALLY INSTALLING THE LEFT OUTPUT SHAFT .
- Refer to PARTIALLY INSTALLING RIGHT OUTPUT SHAFT .
- Refer to MOUNTING AND SECURING THE COMPLETE FRONT AXLE .
- Refer to SECURING THE MOUNTED PART ON THE FRONT AXLE SUPPORT .
- Refer to CONNECTING PURGE AIR LINE .
- Refer to SECURING THE STEERING SHAFT AT THE BOTTOM ON THE STEERING GEAR .
- Refer to ATTACHING CONNECTOR AT STEERING GEAR .
- Refer to FASTENING THE RUBBER MOUNT ON THE FRONT AXLE SUPPORT .
- Refer to INSTALLING STARTER MOTOR .
- Refer to SECURING THE ANTI-ROLL BAR ON THE LEFT AND RIGHT ON THE ANTI-ROLL BAR LINK .
- Refer to WITH RIGHT INSTALLATION: FASTENING THE CABLE FOR THE RIDE HEIGHT SENSOR .
- Refer to INSTALLING FRONT LEFT AND RIGHT WHEEL ARCH COVER .
- Refer to INSTALLING THE FRONT LEFT OR RIGHT WHEEL .
- Refer to REMOVING COOLANT RADIATOR ATTACHMENT ON THE LEFT AND RIGHT .
- Refer to REMOVING THE ENGINE BRIDGE .
- Refer to INSTALLING THE SYSTEM BATTERY .
- Refer to INSTALLING INTAKE SILENCER HOUSING .
- Refer to INSTALLING THE INTAKE MANIFOLD FOR THE INTAKE FILTER HOUSING .
- Refer to INSTALLING THE UPPER FIREWALL COVER PANEL .
- Refer to INSTALLING ACOUSTIC COVER .
- Refer to INSTALLING THE STRUT BRACE .
- Refer to FILLING THE COOLANT CIRCUIT WITH THE VACUUM FILLING EQUIPMENT .
- Refer to CONNECTING THE BATTERY EARTH LEAD .
- Refer to AIR BLEEDING THE COOLANT CIRCUIT .
- Refer to CHECKING ENGINE OIL LEVEL .
- Refer to INSTALLING THE FRONT UNDERBODY PROTECTION .
- Refer to TAKING HOOD OUT OF THE SERVICE POSITION .