Installing the right-hand charge air cooler

Replace hose (1) .
Parts: Hose
Position hose (1) with hose clamps (2) as shown.
Replace hose (5) .
Parts: Hose
Position the hose (5) and the hose clamp (3) (diameter 60-80 mm) at the top.
Ensure that the hose clamp at the top (3) in the area of threaded connection is aligned with the screw on boost pressure sensor.
Position hose clamp (4) on hose (5) (diameter of 77-84 mm) at the bottom.

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Ensure that the hose clamp at the bottom (4) in the area of the threaded connection is aligned with the rubber mount on the charge air cooler.
Guide in and position charge air cooler (1) at the bottom.

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Tighten the hose clamps (1) on the charge air cooler (2) .

TIGHTENING TORQUES SPECIFICATION

hose
hose	Tightening torque	3.5 Nm

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Tighten down screws (1) .

TIGHTENING TORQUES SPECIFICATION

Connecting plate of charge air cooler
Screw	Tightening torque	6.5 Nm

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Tighten down screw (1) .

TIGHTENING TORQUES SPECIFICATION

Charge air cooler top
M6x30 screw	Tightening torque	10 Nm

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Snap line (1) into holder (2) .

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Position the centering pin (1) on the holder downwards in lug (2) on the charge air cooler.

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Engage the holder (1) on the charge air cooler.

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Carefully position the line (1) .
Connect connectors (2) and lock.
Connect the line (1) and lock.

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Connect hose (2) .
The retaining clip (1) must snap-in audibly.

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Connect the line (1) and lock.

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Tighten hose clamp (3) .

TIGHTENING TORQUES SPECIFICATION

hose
hose	Tightening torque	3.5 Nm

Tighten hose clamp (4) .

TIGHTENING TORQUES SPECIFICATION

hose
hose	Tightening torque	3.5 Nm

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Tighten down screw (1) .

TIGHTENING TORQUES SPECIFICATION

Charge air cooler bottom
M6x18 screw	Tightening torque	10 Nm

Slide the hose (2) onto the studs of the charge air cooler.
Replace the hose clamp and the hose.
Parts: Hose clamp with hose
Tighten the hose clamp (3) .
Feed the hose (1) into the holder on the charge air cooler (4) .

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Slide the hose (2) onto the studs of the charge air cooler.
Replace the hose clamp and the hose.
Parts: Hose clamp with hose
Tighten the hose clamp (3) .
Thread in the hose (1) in the holder on the charge air cooler (4) .

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Attach the coolant lines (2) .
The retaining clip (1) must snap-in audibly.

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Follow-up work