Replace cylinder head gasket
NOTE:
RISK OF DAMAGE
Damage to the surface.
The use of metal-cutting tools (e.g., emery cloths) for cleaning surfaces can damage them and lead to leaks and/or engine damage.
Damage to the surface.
The use of metal-cutting tools (e.g., emery cloths) for cleaning surfaces can damage them and lead to leaks and/or engine damage.
- Do not use any metal-cutting tools.
- Remove oil and dirt residue from the blind holes (1)
.
- Check the fitting sleeves (1)
for secure fit and damage.
- Identify the cylinder head gasket (1) using the part number.
NOTE:
If the cylinder head is reworked, then a 0.3 mm thicker seal is available for the service.
Parts: Cylinder head gasket
- Replace cylinder head gasket (1) .
Parts: Cylinder head gasket
Follow-up work
- Refer to INSTALLING THE CYLINDER HEAD .
- Refer to BLOCKING THE CAMSHAFTS .
- Refer to INSTALLING THE INTAKE ADJUSTER .
- Refer to INSTALLING VANOS CENTRAL VALVE OF THE INTAKE SIDE .
- Refer to INSTALLING EXHAUST CAMSHAFT ADJUSTER .
- Refer to INSTALLING VANOS CENTRAL VALVE OF THE EXHAUST SIDE .
- Refer to PRELOAD TIMING CHAIN .
- Refer to TIGHTENING THE VANOS CENTRAL VALVE .
- Refer to DISASSEMBLING ALL SPECIAL TOOLS .
- Refer to CHECKING CAMSHAFT TIMING .
- Refer to INSTALLING THE THERMOSTAT ON THE TRANSMISSION OIL LINES .
- Refer to SECURING THE OIL SUMP ACOUSTIC COVER .
- Refer to INSTALLING CYLINDER HEAD COVER .
- Refer to INSTALLING BOTH ACTUATORS .
- Refer to PREPARING THE INJECTORS FOR INSTALLATION .
- Refer to INSTALLING INJECTORS .
- Refer to INSTALLING HIGH PRESSURE PUMP .
- Refer to INSTALLING FUEL DELIVERY LINE .
- Refer to INSTALLING THE HIGH-PRESSURE LINE BETWEEN THE HIGH-PRESSURE PUMP AND THE HIGH-PRESSURE RAIL .
- Refer to INSTALLING ALL SPARK PLUGS .
- Refer to INSTALLING THE IGNITION COILS .
- Refer to INSTALLING THE INTAKE PLENUM .
- Refer to INSTALLING THE TANK VENT VALVE .
- Refer to INSTALLING CONTROL UNIT BRACKET .
- Refer to INSTALLING THE INTEGRATED POWER SUPPLY MODULE (PDM) .
- Refer to INSTALLING THE DME CONTROL UNIT .
- Refer to INSTALLING THE COOLANT FEED LINE FOR THE TURBOCHARGER (COOLANT RETURNING LINE REMOVED) .
- Refer to ATTACHING THE OIL RETURN LINE FOR THE TURBOCHARGER .
- Refer to INSTALLING THE OIL FEED LINE FOR THE TURBOCHARGER (ENGINE ENCAPSULATION REMOVED) .
- Refer to INSTALLING THE COOLANT RETURNING LINE FOR THE TURBOCHARGER (AUXILIARY COOLANT PUMP IS REMOVED) .
- Refer to INSTALLING FRONT ENGINE ENCAPSULATION .
- Refer to INSTALLING AUXILIARY COOLANT PUMP FOR THE TURBOCHARGER .
- Refer to INSTALLING THE ACOUSTIC COVER FOR THE ENGINE AT THE FRONT .
- Refer to CONNECTING THE COOLANT LINE OF LOW-TEMPERATURE COOLANT CIRCUIT .
- Refer to CONNECTING THE COOLANT LINE OF HIGH-TEMPERATURE COOLANT CIRCUIT .
- Refer to INSTALLING CATALYTIC CONVERTER .
- Refer to INSTALLING THE COMPLETE EXHAUST SYSTEM .
- Refer to INSTALLING THE REAR DIFFUSER .
- Refer to INSTALLING THE REAR AXLE COVER .
- Refer to IF INSTALLED: INSTALLING THE TORSION STRUT ON THE RIGHT, AND ON THE LEFT WHERE REQUIRED .
- Refer to INSTALLING THE CONNECTING SUPPORTS ON THE TUNNEL .
- Refer to INSTALLING THE OXYGEN SENSOR MONITOR .
- Refer to INSTALLING LAMBDA OXYGEN SENSOR .
- Refer to INSTALLING THE HEAT SHIELD ON THE EXHAUST MANIFOLD .
- Refer to INSTALLING THE CYLINDER HEAD COVER ACOUSTIC COVER .
- Refer to INSTALLING CHARGE AIR LINE .
- Refer to INSTALLING CLEAN AIR PIPE .
- Refer to INSTALLING INTAKE SILENCER HOUSING .
- Refer to INSTALLING RESONATOR .
- Refer to INSTALLING CENTER FIREWALL LOWER PART .
- Refer to INSTALLING ACOUSTIC COVER AT REAR .
- Refer to FASTENING HIGH-VOLTAGE CABLES ON THE ELECTRICAL MACHINE ELECTRONICS .
- Refer to INSTALLING LEFT SEALING FRAME .
- Refer to INSTALLING RIGHT SEALING FRAME .
- Refer to INSTALLING THE CENTER COWL UPPER PART .
- Refer to INSTALLING BOTH TENSION STRUTS FROM SHOCK TOWER .
- Refer to INSTALLING WINDSHIELD PANEL COVER .
- Refer to INSTALLING LEFT AND RIGHT WIPER ARM .
- Refer to INSTALLING THE COVER OF THE ENGINE COMPARTMENT ON THE REAR LEFT .
- Refer to INSTALLING THE FRONT HOOD SEAL AT THE REAR .
- Refer to FILLING THE LOW-TEMPERATURE COOLING SYSTEM WITH THE VACUUM FILLING EQUIPMENT .
- Refer to FILLING THE HIGH-TEMPERATURE COOLING SYSTEM WITH THE VACUUM FILLING EQUIPMENT .
- Refer to TOPPING UP THE MOTOR OIL .
- Refer to CONNECTING ALL BATTERY GROUND LEADS .
- Refer to CONNECTING THE DIAGNOSTIC SYSTEM FOR POSSIBLE INTEGRATION LEVEL ENCODING AND PROGRAMMING .
- Refer to VENTING THE LOW-TEMPERATURE COOLING SYSTEM .
- Refer to VENTING THE HIGH-TEMPERATURE COOLANT SYSTEM .
- Refer to CHECKING/TOPPING UP THE OIL LEVEL IN THE AUTOMATIC TRANSMISSION .
- Refer to CHECKING ENGINE OIL LEVEL .
- Refer to INSTALLING ACOUSTIC COVER .
- Refer to INSTALLING THE REAR THRUST FIELD .
- Refer to INSTALLING FRONT STIFFENING PLATE .
- Refer to INSTALLING THE FRONT UNDERBODY PROTECTION OR FRONT THRUST FIELD .
- Refer to TAKING HOOD OUT OF THE SERVICE POSITION .