Replacing rear timing case cover
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Replacement: Remount crankshaft sensor
- For timing case cover replacements:
Remount crankshaft sensor.
NOTE:
RISK OF DAMAGE
Electrostatic discharge .
Damage to or destruction of electrical components .
Electrostatic discharge .
Damage to or destruction of electrical components .
- Leave the electrical components in their original packaging until they are being installed. Only use the original packaging for returning the product. Always package removed components straight away.
- Read and comply with user information on using the associated special tool 12 7 060.
- Only tap the housings of electrical components. Do not tap pins or multipin connectors directly.
- Wear electrically conductive clothing and antistatic shoes (with ESD symbol).
- For additional information see: NOTES ON ESD PROTECTION (ELECTRO STATIC DISCHARGE) .
- Loosen the screw (1) and remount the crankshaft sensor (2) .
- Tighten down screw (1) .
TIGHTENING TORQUE SPECIFICATIONS
| Crankshaft sensor to timing case cover | ||
| Tightening torque | 4.6 Nm | |
NOTE:
RISK OF DAMAGE
Damage to the surface .
The use of metal-cutting tools (e.g., emery cloths) for cleaning surfaces can damage them and lead to leaks and/or engine damage .
Damage to the surface .
The use of metal-cutting tools (e.g., emery cloths) for cleaning surfaces can damage them and lead to leaks and/or engine damage .
- Do not use any metal-cutting tools.
- Remove the seal residue in areas (1) using special tool 0 495 102 (11 4 470) .
- Check the fitting sleeves (1) for damage and replace as needed.
- Check for correct fit of fitting sleeves (1)
.NOTE: TECHNICAL INFORMATION
For additional information see: OVERVIEW OF CONSUMABLES .NOTE: TECHNICAL INFORMATION
The processing time of the liquid sealing compound can be at a maximum of 10 min.
Commissioning of the assembly is not possible until 25 minutes after the processing time.
Non-observance can lead to leaks in the assembly. - Apply the sealing compound in area (1)
along the inner edge.SEALING COMPOUND DESCRIPTION
Loctite 5970 liquid sealing compound Processing time <10 minutes at room temperature 50 ml, Cartridge 83190404517 TECHNICAL DATA SPECIFICATIONHeight of the sealing bead 2.0 mm... 2.5 mm - Mount special tool 0 496 137 (11 8 815) and 0 496 132 (11 8 810) on the crankshaft
.
- Replace screws (1)
to (11)
.
Parts: Screws
- Carefully mount the new timing case cover (A) .
- Tighten screws in the sequence (1)
to (11)
.TIGHTENING TORQUE SPECIFICATIONS
Rear timing case cover on crankcase M6 x 31
Replace screws.Joining torque 8 Nm Angle of rotation 90° - Connect and lock the connector (1) .
- Make sure the connector (1) engages audibly.
Follow-up work
- Refer to REFITTING SUMP .
- Refer to INSTALLING FLYWHEEL (AUTOMATIC TRANSMISSION) .
- Refer to INSTALLING FLYWHEEL (MANUAL GEARBOX) .
- Refer to SEALING THE OIL DUCT .
- Refer to CLEANING SEALING SURFACES .
- Refer to REPLACING CYLINDER HEAD GASKET .
- Refer to INSTALLING THE CYLINDER HEAD .
- Refer to ADJUSTING THE CAMSHAFTS WITH THE SPECIAL TOOL .
- Refer to BLOCKING THE CRANKSHAFT IN HE TDC FIRING POSITION OF CYLINDER 1 .
- Refer to INSTALLING EXHAUST CAMSHAFT ADJUSTER .
- Refer to INSTALLING THE INTAKE ADJUSTER .
- Refer to INSTALLING THE VANOS CENTRAL VALVE OF THE EXHAUST CAMSHAFT ADJUSTER .
- Refer to INSTALLING THE VANOS CENTRAL VALVE OF THE INTAKE ADJUSTER .
- Refer to PRE-TENSIONING THE TIMING CHAIN WITH THE SPECIAL TOOL .
- Refer to TIGHTENING THE VANOS CENTRAL VALVE OF THE EXHAUST CAMSHAFT ADJUSTER .
- Refer to TIGHTENING THE VANOS CENTRAL VALVE OF THE INTAKE ADJUSTER .
- Refer to DISASSEMBLING ALL SPECIAL TOOLS .
- Refer to INSTALLING CHAIN TENSIONER .
- Refer to CHECKING THE TIMINGS OF THE CAMSHAFT .
- Refer to INSTALLING THE SERVOMOTOR FOR THE ECCENTRIC SHAFT .
- Refer to INSTALLING THE INTAKE PLENUM .
- Refer to INSTALLING THE TANK VENT VALVE .
- Refer to INSTALLING THE OIL RETURN LINE FOR THE EXHAUST TURBOCHARGER .
- Refer to INSTALLING THE OIL FEED LINE FOR THE EXHAUST TURBOCHARGER .
- Refer to INSTALLING THE CATALYTIC CONVERTER (ENGINE REMOVED) .
- Refer to INSTALLING CYLINDER HEAD COVER .
- Refer to INSTALLING BOTH ACTUATORS .
- Refer to PREPARING THE INJECTORS FOR INSTALLATION .
- Refer to INSTALLING INJECTORS .
- Refer to INSTALLING HIGH PRESSURE PUMP .
- Refer to INSTALLING FUEL DELIVERY LINE .
- Refer to INSTALLING THE HIGH-PRESSURE LINE BETWEEN THE HIGH-PRESSURE RAIL AND THE HIGH-PRESSURE PUMP .
- Refer to INSTALLING ALL SPARK PLUGS .
- Refer to INSTALLING THE IGNITION COILS .
- Refer to INSTALLING THE OXYGEN SENSOR MONITOR .
- Refer to INSTALLING LAMBDA OXYGEN SENSOR .
- Refer to PREPARING FOR THE INSTALLATION OF THE CLEAN AIR PIPE .
- Refer to INSTALLING CLEAN AIR PIPE .
- Refer to IF INSTALLED: PARTIALLY INSTALLING ENGINE VENTILATION LINE .
- Refer to REMOVING THE ENGINE FROM THE ASSEMBLY JIG .
- Refer to ATTACHING THE ENGINE TO THE MANUAL TRANSMISSION .
- Refer to INSTALLING ENGINE ON AUTOMATIC TRANSMISSION .
- Refer to INSTALLING ENGINE .