54 37 130 Removing and installing roof module

Special tools required:

Necessary preliminary tasks

Connect battery charger
Remove TRIM PANEL FOR PASSENGER COMPARTMENT PARTITION WALL .
Remove TRIM PANEL FOR LUGGAGE COMPARTMENT PARTITION WALL .
Remove luggage compartment trim panel . See 51 47 220 REMOVING AND INSTALLING/REPLACING LUGGAGE COMPARTMENT TRIM PANEL ON RIGHT SIDE PANEL or 51 47 210 REMOVING AND INSTALLING/REPLACING TRUNK TRIM PANEL ON LEFT SIDE PANEL
Remove air outlet ornamental grille.
Remove REAR MODULE .
Remove WEATHER STRIP .
Remove LOWER SECTION OF SIDE TRIM PANEL .

Move soft top for following work into position.

Fig 1: Moving Roof Module Into Following Intermediate Station

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Release screws (1).

Remove cover (2) for hydraulic unit.

Fig 2: Identifying Hydraulic Unit Cover And Screw

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Unclip all cable clips on hydraulic lines on left and right.

Fig 3: Locating Cable Clips On Hydraulic Lines

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NOTE: Only in case of optional equipment with CD changer.

Slacken screws and slide CD changer back.

Fig 4: Sliding CD Changer Back

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Unlock plug connections (1) on left in luggage compartment and disconnect.

Fig 5: Identifying Plug Connections

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Lever out clips (1) on left and right trim panel.

Remove trim panel (2) on right and left.

Fig 6: Identifying Trim Panel And Clips

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Release screws (1).

Remove load protective plate on left and right.

NOTE: For right load protective plate, remove CONTROL UNIT if necessary.

Fig 7: Identifying Protective Plate Screws

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WARNING: Danger of injury!
Fit special tool 54 0 220 prevent unintentional triggering of rollover protection system.

Fig 8: Fitting Special Tool 54 0 220

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Release left and right screws (1).

Tightening torque: 54 37 13AZ .

Slacken lock nuts with special tool 54 0 190 .

Turn back barrel screws by approx. 3 mm.

Tightening torque: 54 37 22AZ .

Installation note:

Tighten barrel screws only with special tool 54 0 180 in conjunction with 00 9 450 .

Fig 9: Identifying Left And Right Screws

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Release screws (1) on left and right coupling locks.

Tightening torque: 54 37 12AZ .

Fig 10: Identifying Coupling Locks Screw

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Installation note:

Bushings (1) must be replaced and screwed before installation of soft top into body up to shortly before limit position.

Bushing (1) stretches as screw (2) is tightened against coupling lock (3).

Tightening torque: 54 37 12AZ .

Fig 11: Identifying Coupling Lock, Bush And Screw

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Secure metal plate (1) over hall effect sensor in left mounting cover (2).

Metal plate (1) simulates a closed luggage compartment partition.

Fig 12: Identifying Metal Plate And Mounting Cover

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Place two shanks of special tool 54 0 101 as close together as possible.

Fig 13: Shanks Of Special Tool 54 0 101

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Carefully insert folded special tool 54 0 101 .

Fig 14: Inserting Folded Special Tool 54 0 101

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NOTE: The bolts have different lengths. Install bolts as follows:

Short bolts.
Long bolts.

Tighten down bolts on main bearings on left and right.

Fig 15: Identifying Short And Long Bolts

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Assemble linkage and screw down.

Adjust rotary sleeve (1) if necessary.

Fig 16: Adjusting Rotary Sleeve

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Adjust the length of the linkage with rotary sleeve (1) until the bolting point fits in the barrel screw.

IMPORTANT: Brass pin can break off.
Tightening torque for nut (2): 8 Nm.

Tighten nut (2) on left and right. The taper is secured in the barrel screw.

Fig 17: Adjusting Length Of Linkage With Rotary Sleeve

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Lay linkage (1) for luggage compartment partition.

Fig 18: Adjusting Linkage For Luggage Compartment Partition

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Fig 19: Sliding Retaining Sleeve Over Pivot Joint

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Installation note:

The assembly carrier must rest free of tension on the main bearing. Otherwise stress may occur at the main bearing that could cause faulty installation.

Without using excessive force, pull tensioning rods outwards over rotary sleeves.

Slide retaining sleeve (1) over pivot joint.

Secure hydraulic unit (1) with cable straps to assembly carrier.

Fig 20: Identifying Hydraulic Unit

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Secure hydraulic cylinders (1) on left and right to assembly carrier with cable strap.

Fig 21: Identifying Hydraulic Cylinders

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Unclip cable clip (1).

Fig 22: Identifying Cable Clip

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Fig 23: Identifying Front Nuts On Left And Right Roof Module Main Bearings

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Release front nuts (1) on left and right roof module main bearings.

Tightening torque: 54 37 20AZ .

Open hardtop (roof module lowered)

IMPORTANT: Tape off corners (1) of roof shells. Risk of damage when positioning gauge for coupling lock and installation work.

Fig 24: Identifying Corners Of Roof Shell

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Release left and right screws (1).

Remove holder on left and right.

Fig 25: Identifying Holder Screw On Left And Right

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Release screws (1) on left and right coupling locks.

Tightening torque: 54 37 12AZ .

Release screws (2) on ground strap on left and right.

Fig 26: Identifying Coupling Locks And Ground Strap Screws

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Release lock nut (1) with special tool 54 0 190 .

Fig 27: Identifying Lock Nut

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Tightening torque: 54 37 24AZ .

Turn barrel screw back.

Tightening torque: 54 37 22AZ .

Installation note:

Bring barrel screws into contact with special tool 54 0 180 in conjunction with special tool 00 9 450 .

Installation note:

Gauge COUPLING LOCK .

Observe screwing sequence of coupling lock:

Z-direction (coupling lock to screwing plate, rollover protection system)
Y-direction (coupling lock to side panel)
X-direction (roof frame to partition wall)

Tightening torque: 54 37 22AZ .

Release rear nuts (1) on left and right roof module main bearings.

Fig 28: Identifying Rear Nuts

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Tightening torque: 54 37 20AZ .

IMPORTANT: Soft top must not be moved after the nuts on the main bearing have been released.

NOTE: Shown here without roof shells for a better overview.

Unlock plug connection (1) on right in luggage compartment and disconnect.

Fig 29: Identifying Plug Connection

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Unfasten plug connection (1) and disconnect.

Fig 30: Identifying Plug Connection

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Detach water drain hose (1).

Unclip cable clip (2).

Fig 31: Identifying Water Drain Hose And Clip

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Unlock plug connections (1) and disconnect.

Unclip cable clips.

Fig 32: Identifying Plug Connections

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Fig 33: Positioning Special Tool 54 0 102 With Workshop Crane Over Roof Module

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NOTE: Carry out this part of the work with the assistance of two other persons.

Position special tool 54 0 102 with workshop crane over roof module.

IMPORTANT: Use lifting gear and assembly carrier only in conjunction with BMW WJN.10 workshop crane (special lifting arm with 1690 mm arm length) or a crane with comparable specifications.

Feed in belts between rollover protection system and roof module.

Do not twist straps!

Attach strap to assembly carrier.

Attach rear strap to assembly carrier.

IMPORTANT: Straps must not be twisted!

Fig 34: Attaching Strap To Assembly Carrier