COLLISION - BODY PANEL REPAIR (E90) 335d

• Body Repair General Information
  • 4100 Contents Of Body Repair General Information
  • 4100... Blind Rivets
    • Recommended Tools And Equipment
      • Notes
      • Setting blind rivets
  • 4100... Bonding On Painted Surfaces
    • Notes
    • Overview Of Topics
      • Notes
      • 1. 0 Equipment
      • 2. 0 Expiry date of consumables
      • 3. 0 Preparation of surface
        • 3. 1 Preparation of surface on vehicle
        • 3. 2 Preparation of surface on new part
      • 4. 0 Adhesive application
      • 5. 0 Hardening times
      • 6. 0 Subsequent treatment
      • 7. 0 Disposing of adhesive
  • 4100... Bonding Steel On Steel
    • Notes
    • Overview Of Topics
      • Notes
      • 1. 0 Equipment
      • 2. 0 Expiry date of adhesive
      • 3. 0 Grinding and cleaning
      • 4. 0 Adhesive application
      • 5. 0 Hardening times
      • 6. 0 Subsequent treatment of bonding surfaces
      • 7. 0 Disposing of adhesive
  • 4100... Carrying Over Hole Pattern
    • Notes
    • Necessary Preliminary Tasks
  • 4100... Corrosion Protection
    • Notes
    • 1. 0 Removing And Applying Sealing Materials
      • 1. 1 Removing sealing materials
      • 1. 2 Applying sealing materials
    • 2. 0 Cavity Preservation Of Sheet-Metal Parts
      • Notes
      • 2. 1 Cavity preservation of steel parts
      • 2. 2 Cavity preservation of aluminum parts
  • 4100... EMC Screws
    • Notes
    • 1. Purpose
    • 2. Procedure, Aluminum Front End
    • 3. Procedure, Steel Body
  • 4100... General Cementing Instructions
    • Notes
    • Expiry Date Of Adhesive
    • 2-Component Adhesive Application
    • Adhesive Disposal
  • 9900... General Instructions On Painting
  • 4100... Grinding Aluminum Parts
    • 1. 0 Recommended Tools And Equipment
    • 2. 0 Grinding Outer Shell And Structure
  • 4100... Grinding Steel Parts
    • 1. 0 Recommended Tools And Equipment
    • 2. 0 Grinding Outer Shell And Structure
  • 4100... Gun For Cavity Sealing
    • Notes
    • 1. 0 Scope Of Delivery
    • 2. 0 Start-Up
    • 3. 0 Mode Of Operation
    • 4. 0 Application Examples
    • 5. 0 Safety Instructions
  • 4100... Handling Airbags And Restraint Systems
    • 1. 0 Airbags And Restraint Systems
  • 4100... Handling Electrical And Electronic Equipment
    • 1. 0 Battery
    • 2. 0 Control Units
    • 3. 0 Electrical Wires And Wiring Harnesses
    • 4. 0 Optical Fibres
  • 4100... Information/Warning Labels
  • 4100... Information On Hazards
    • 1. 0 Aluminum
  • 4100... Information On Metal Filler
    • Notes
    • Storage
    • Shelf Life
    • Surface Pre-Treatment
    • Processing
    • Applying Filler
    • Hardening Time
    • Post-Processing
    • Paintwork
    • Metal Filler Disposal
  • 3200... Information On Replacing Steering Gear After Accident Damage
    • Situation
    • Procedure
  • 6400000 Information On Using Cleaning Agent/Paints (Personal Protection Equipment)
    • Notes
    • Recycling
  • 4100... Information On Vehicle Protection
  • 4100... Installation Solution For Straight Shank/Hexagon Rivet Nut
    • Protection Measures
    • Hexagon/Straight Shank Rivet Nut (Up To Thread 8) With Hand Rivet Gun ZS308
    • Hexagon/Straight Shank Rivet Nut (Up To Threadm12) With Hand Rivet Gun MB512
  • 4100... Installing A Cavity Acoustic Baffle (Expanded)
  • 4100... Installing A Cavity Acoustic Baffle (Not Expanded)
  • 4100... Installing A Cavity Acoustic Baffle With 2-Component PU Cavity Foam
  • 4100... Materials Science
    • 1. Aluminum
      • 1. 1 Chassis and suspension components
      • 1. 2 Material influences
      • 1. 3 Machining properties
      • 1. 4 Mounting
  • 4100... Notes On Adhesive K2
    • Notes
    • Storage
    • Shelf Life
    • Required Cartridge Gun
    • Preparing The Glue Cartridge
    • 2-Component Adhesive Application
    • Adhesive Disposal
  • 4100... Notes On Adhesive K3
    • Notes
    • Storage
    • Shelf Life
    • Required Cartridge Gun
    • Preparing The Glue Cartridge
    • 2-Component Adhesive Application
    • Adhesive Disposal
  • 4100... Notes On Cleaning Agent R1
  • 4100... Notes On Repairing Threads
  • 4100... Opening Adhesive Bonds
    • 1. Opening Spot-Weld Bonds
    • 2. Opening Adhesive Bonds
    • 3. Opening Adhesive Bonds On Aluminum Roofs
    • 4. Opening Adhesive Bonds On Carbon-Fibre-Reinforced Plastic Parts
  • 4100... Opening Brazed Joints
  • 4100... Opening Riveted Joints
    • Notes
    • 1. Opening Blind Rivets
      • 1. 1 Opening blind rivets (N1 and N2)
      • 1. 2 Opening blind rivets (N3 and N6)
    • 2. Opening Punch Rivets
      • 2. 1 Opening punch rivets by extraction
      • 2. 2 Opening punch rivets by drilling out
  • 4100... Opening Weld Joints
    • 1. Opening Weld Spots (Resistance Pressure Spot Welding)
    • 2. Opening MAG Weld Seams And MIG Brazing Seams
    • 3. Opening Laser Weld Seams
  • 4100... Overview Of Adhesive Cartridge Guns
  • 4100... Overview Of Consumables (Electronic Parts Catalogue)
    • 1. 0 Adhesives
    • 1. 1 Primer
    • 1. 2 Cleaning Agent
    • 1. 3 Fillers
    • 2. 1 Rivets
    • 2. 2 Plastic Nuts
    • 3. 0 Primer
    • 4. 0 Sealant
    • 5. 0 Cavity Preservation
    • 6. 0 Cavity Foam
    • 7. 0 EMC Screw (Electromagnetic Compatibility)
    • 8. 0 Twist Drill
  • 4100... Position Of Shaped Parts For Cavity Bulkhead
  • 4100... Punch Rivets
  • 4100... Quality Standard
  • 4100... Reinforcement Plate (Bonded)
  • 4100... Reinforcement Plate With Stud Bolt (Bonded)
  • 4105800 Releasing Bonded Folded Seam Connections
  • 4100... Repair Solution For Straight Shank/Hexagon Rivet Nut
    • Protection Measures!
    • Hexagon/Straight Shank Rivet Nut (Up To ThreadM8) With Hand Rivet Gun ZS308
    • Hexagon/Straight Shank Rivet Nut (Up To ThreadM12) With Hand Rivet Gun MB512
  • 410 Stage 1 Repair Techniques
  • 410 Stage 2 Repair Techniques
  • 410 Stage 3 Repair Techniques
  • 4100... Repairing Clips For Roof Strip
    • Notes
    • 1. 0 Information On Dangers/Hazards
    • 1. 0 Equipment
    • 2. 0 Application Instructions
    • 3. 0 Pretreating The Bonding Surface
    • 4. 0 Applying The Adhesive
    • 5. 0 Hardening Times
  • 4100... Repairing Plastic Parts
    • 1. 0 General Information
    • 2. 0 Shaping Plastic Parts
    • 3. 0 Bonding Plastic Parts
  • 4100... Riveting Steel Parts
    • 1. 0 Recommended Tools And Equipment
    • 2. 0 Setting Blind Rivet Nuts And Blind Rivet Bolts
  • 4100... Safety At Work
    • 1. 1 Working With Aluminum Dust
    • 1. 2 Removing Sealing Materials
    • 1. 3 ARC Welding And Brazing
    • 1. 4 Working With Adhesive Products (Adhesives, Cleaning Agents, Primers Etc.)
      • Notes
      • First Aid
  • 00 Safety Information For Working On Vehicles With Automatic Engine Start-Stop Function (MSA)
    • Notes
    • Observe Safety Precautions When Working On MSA Vehicles
    • MSA Function Is Deactivated By
    • When Working With Diagnosis Tools
  • 4100... Setting Blind Rivet Nuts And Bolts
  • 4100... Soldering Steel Components
    • Notes
    • 1. General Information
    • 2. Work Materials
    • 3. Preparation
    • 4. Implementation
    • 5. Subsequent Treatment Of Brazed Joints
    • 6. Notes On Melting/Tinning
  • 4100... Spot-Weld Bonding Steel Parts
  • 4100... Stamping Vehicle Identification Number
  • 4100... Straightening Aluminum Components In Structure
  • 4100... Straightening Aluminum Parts On Outer Skin
    • 1. 0 Recommended Tools
    • 2. 0 Straightening Outer Shell
  • 4100... Straightening Steel Components In The Structure
  • 4100... Straightening Steel Parts
    • 1. 0 Recommended Tools
    • 2. 0 Straightening Outer Shell
    • 3. 0 Straightening Structure
  • 4100... Straightening Steel Parts On Outer Skin
    • 1. 0 Recommended Tools
    • 2. 0 Straightening Outer Shell
  • 4100... Use Of Materials In Outer Skin
  • 4100... Vehicle Identification Number General Information
    • 1. General Notes For Stamped Vehicle Identification Numbers
    • 2. General Notes For Embossed Vehicle Identification Numbers
  • 4100... Welding And Soldering Steel Parts
    • Notes
    • A. Welding Steel Parts
      • 1. General information
      • 2. Work materials
    • 3. Preparations For MAG And Spot-Welding
      • Notes
      • 4. Welding
      • 5. Subsequent treatment of weld joints
    • B. Soldering Steel Parts
      • 1. General information
      • 2. Work materials
      • 3. Preparations for brazing/tinning
      • 4. Brazing/tinning
      • 5. Subsequent treatment of brazed joints
  • 4100... Welding In Reinforcement Plate (Steel Plate)
  • 4100... Welding Steel Components
    • Notes
    • 1. General Information
    • 2. Work Materials
    • 3. Preparations For MAG And Spot-Welding
    • 4. Welding
    • 5. Subsequent Treatment Of Weld Joints
  • 4100... Working With 2-Component PU Cavity Foam
  • 4100... Workshop Equipment
• Support Members
  • 4114511 Replacing Complete Rear Left Wheel Arch (Rear Left Side Panel Removed)
  • 4111300 Replacing Cover For Longitudinal Member With Left Door Pillar (Partial Replacement B-Pillar)
  • 4111516 Replacing Front Left Or Right Carrier Support (Partial Replacement, Front Side Panel Removed)
  • 4114021 Replacing Front Left Wheel Arch
  • 4111023 Replacing Front Section Of Engine Support To Left Wheel Arch
  • 4111043 Replacing Front Section Of Left Engine Support
  • 4111028 Replacing Left Engine Support (Partial Replacement Before Front Axle)
  • 4135101 Replacing Left Rear Side Panel
  • 4114502 Replacing Rear Left Outer Wheel Arch Section (Rear Left Side Panel Removed)
  • 4111021 Stripping Operations - Replacing Front Left Wheel Arch
  • 4111023 Stripping Operations - Replacing Front Section Of Engine Support With Left Wheel Arch
  • 4111516 Stripping Operations - Replacing Left Carrier Support
  • 4111028 Stripping Operations - Replacing Left Engine Support (Partial Replacement Before Front Axle)
• Luggage Compartment Floor
  • 4112651 Removal Requirements - Replacing The Left Luggage Compartment Floor (Tail Panel Or Side Panel Removed)
  • 5171... Removing And Installing/Replacing MULTIFUNCTION Pan
  • 4112535 Replacing Complete Rear Luggage Compartment Floor (Tail Panel Removed)
  • 4112560 Replacing Luggage Compartment Floor (Complete With Both Inner Wheel Arch Sections, Tail Panel Removed)
  • 4112590 Replacing Luggage Compartment Floor (Complete With Left Or Right Inner Wheel Arch Section, Tail Panel Removed)
    • Notes
    • Preparation Of New Part
  • 4112651 Replacing Luggage Compartment Floor, Left Section (Tail Panel Or Sidewall Removed)
  • 4112557 Replacing Luggage Compartment Floor, Middle Section (Tail Panel Removed)
    • Notes
    • Removal Of Luggage Compartment Floor
    • Installation Of Luggage Compartment Floor
  • 4112535 Stripping Operations - Replacing Complete Rear Luggage Compartment Floor (Tail Panel Removed)
  • 4112557 Stripping Operations - Replacing Luggage Compartment Floor, Middle (Tail Panel Removed)
• Wheel Wells
  • 4100... Carrying Over Hole Pattern
    • Notes
    • Necessary Preliminary Tasks
  • 4100... Repairing Clips For Roof Strip
    • Notes
    • 1. 0 Information On Dangers/Hazards
      • Notes
      • 1. 0 Equipment
    • 2. 0 Application Instructions
    • 3. 0 Pretreating The Bonding Surface
    • 4. 0 Applying The Adhesive
    • 5. 0 Hardening Times
  • 4114511 Replacing Complete Rear Left Wheel Arch (Rear Left Side Panel Removed)
    • Notes
    • Preparation Of New Part
  • 4111516 Replacing Front Left Or Right Carrier Support (Partial Replacement, Front Side Panel Removed)
    • Notes
    • Removing Carrier Support
      • Notes
      • Preparation of new part
    • Installing Carrier Support
  • 4114021 Replacing Front Left Wheel Arch
    • Notes
    • Removing Wheel Arch
      • Notes
      • Preparation of new part
    • Installing Wheel Arch
  • 4111023 Replacing Front Section Of Engine Support To Left Wheel Arch
    • Notes
    • Preparation Of New Part
    • Installing Wheel Arch
  • 4114502 Replacing Rear Left Outer Wheel Arch Section (Rear Left Side Panel Removed)
    • Notes
    • Preparation of new part
  • 4100... Stamping Vehicle Identification Number
    • Special Tools Required
  • 4111021 Stripping Operations - Replacing Front Left Wheel Arch
  • 4111023 Stripping Operations - Replacing Front Section Of Engine Support With Left Wheel Arch
  • 4111028 Stripping Operations - Replacing Left Engine Support (Partial Replacement Before Front Axle)
  • 4100... Wheel Wells Vehicle Identification Number, General
    • 1. General Notes For Stamped Vehicle Identification Numbers
    • 2. General Notes For Embossed Vehicle Identification Numbers
• Side Frame And Door Pillars
  • 4111300 Replacing Cover For Longitudinal Member With Left Door Pillar (Partial Replacement B-Pillar)
  • 4121510 Replacing Front Left Door Pillar (Front Side Panel Removed)
    • Notes
    • Preparation Of New Part
• Outer Roof Skin
  • 4131000 Replacing Outer Roof Skin (Normal Roof)
    • Notes
    • Installing Outer Roof Skin
  • 4131010 Replacing Outer Roof Skin (Version With Slide/Tilt Sunroof)
    • Notes
    • Removing Outer Roof Skin
    • Preparation Of New Part
    • Installing Outer Roof Skin
  • 4131010 Stripping Operations - Replacing Outer Roof Skin E90 (Version With Slide/Tilt Sunroof)
  • 4131010 Stripping Operations - Replacing Outer Roof Skin E90 (Version Without Slide/Tilt Sunroof)
• Dash Cowl
  • 4121510 Replacing Front Left Door Pillar (Front Side Panel Removed)
    • Notes
    • Preparation Of New Part
• Front Trim Panel
  • 4133040 Replacing Front Wall
• Rear Trim Panel
  • 4134041 Replacing Complete Tail Panel
    • Notes
    • Removing Tail Panel
    • Preparation Of New Part
    • Installing Rear Trim Panel
  • 4112651 Replacing Luggage Compartment Floor, Left Section (Tail Panel Or Side Wall Removed)
    • Notes
    • Removal Of Luggage Compartment Floor
    • Installation Of Luggage Compartment Floor
  • 4112557 Replacing Luggage Compartment Floor, Middle Section (Tail Panel Removed)
    • Notes
    • Removal Of Luggage Compartment Floor
    • Installation Of Luggage Compartment Floor
  • 4112535 Stripping Operations - Replacing Complete Rear Luggage Compartment Floor (Tail Panel Removed)
  • 4111021 Stripping Operations - Replacing Front Left Wheel Arch
  • 4111023 Stripping Operations - Replacing Front Section Of Engine Support With Left Wheel Arch
  • 4111516 Stripping Operations - Replacing Left Carrier Support
  • 4111028 Stripping Operations - Replacing Left Engine Support (Partial Replacement Before Front Axle)
  • 4112557 Stripping Operations - Replacing Luggage Compartment Floor, Middle (Tail Panel Removed)
  • 4135101 Stripping Operations - Replacing Rear Left Side Panel
  • 4134041 Stripping Operations - Replacing Tail Panel
• Side Panels
  • 4135010 Removing And Installing/Replacing Side Panel, Front Left Or Right
    • Notes
    • Interior View Of Front Side Panel
  • 4114511 Replacing Complete Rear Left Wheel Arch (Rear Left Side Panel Removed)
    • Notes
    • Preparation Of New Part
  • 4135101 Replacing Left Rear Side Panel
    • Notes
    • Removing Side Wall
    • Preparation Of New Part
    • Installing Side Wall
  • 4114502 Replacing Rear Left Outer Wheel Arch Section (Rear Left Side Panel Removed)
    • Notes
    • Preparation Of New Part
  • 4135101 Stripping Operations - Replacing Rear Left Side Panel
• Front Side Doors
  • 415.... Adjust Front Side Doors
    • Notes
    • After Installation
  • 415.... Removing And Installing Front Side Doors
  • 4151... Replacing Front Side Doors Hinge Bushing (Door Removed)
    • Special Tools Required
• Rear Side Doors
  • 415.... Adjust Rear Side Doors
    • Notes
    • After installation
  • 415.... Removing And Installing Rear Side Doors
  • 4151... Replacing Rear Side Doors Hinge Bushing (Door Removed)
    • Special Tools Required
• Front Lid
  • 4161014 Adjusting Engine Bonnet/Hood
  • 4161000 Removing And Installing Hood/Bonnet
• Rear Lid
  • 4162014 Adjusting Rear Lid
  • 4162000 Removing And Installing Rear Lid
  • 4162520 Removing And Installing/Replacing Left Or Right Hinge For Rear Lid (Rear Lid Removed)
    • Notes
    • Replacing Hinge Only
• Other Flaps
  • 4163000 Removing And Installing Flap For Fuel Filler Neck
  • 4163003 Replacing Cover Bowl