4111023 Replacing Front Section Of Engine Support To Left Wheel Arch: Notes
Observe procedure for REPAIR STAGE 3 .
Read contents of BODY, GENERAL .
Place vehicle on straightening bench.
- Wheel arch, front
- Carrier support, wheel arch, outer
Following CONSUMABLES are required:
| Material | Quantity |
|---|---|
| Adhesive K1 | 1 |
| Blind rivets N1 | 41 |
| Punch rivets N5 | 39 |
| EMC screws | 2 |
| CleanerR1 | 1 |
| Cavity sealing wax remover | 1 |
| Sealant D1 |
Mark severance cut (1) in front of holder (2) and cut (holder (2) remains on vehicle).
Open welded connections in area (3).
Installation note:
Mark severance cut (1) in on new part and cut. Take off holder (2).
Apply sealant to cavity sealing . See 4100... INSTALLING A CAVITY ACOUSTIC BAFFLE (EXPANDED) or 4100... INSTALLING A CAVITY ACOUSTIC BAFFLE (NOT EXPANDED) (4).
Mark severance cut (1) in accordance with measurement a and cut engine support.
Measurement a=130 mm from front edge of bush
Installation note:
Weld in REINFORCEMENT PLATES at all severance cuts.
Open welded connections in areas (1).
Open welded connections in areas (1).
Open welded connections in area (1).
Installation note:
If units compartment partition wall (2) is damaged, cut along line (3).
Mark new part in accordance with severance cut on vehicle + 20 mm extra material and cut.
Bond both parts overlapping and rivet. Depending on accessibility, use punch rivets N4 and blind rivets N3.
Open welded connections in area (1).