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Home >> BMW >> 2009 >> 335d >> Repair and Diagnosis >> Collision >> General Collision Information >> COLLISION - BODY PANEL REPAIR (E90) 335d >> Support Members >> 4111043 Replacing Front Section Of Left Engine Support

4111043 Replacing Front Section Of Left Engine Support

Observe procedure for REPAIR STAGE 3 .

Read contents of BODY, GENERAL .

Place vehicle on straightening bench.

Mark severance cut (1) in accordance with measurement a and cut engine support.

IMPORTANT: Cut outer metal sheet only.

Measurement a=130 mm from front edge of sleeve

Installation: 

Weld in REINFORCING PANELS  at all severance cuts.

Fig 2: Identifying Severance Cut And Measurement a From Front Edge Of Bush
G04726796Courtesy of BMW OF NORTH AMERICA, INC.

Open weld joints in areas (1).

Fig 3: Identifying Welding Areas
G04726810Courtesy of BMW OF NORTH AMERICA, INC.

Open weld joints in areas (1).

Fig 4: Identifying Welding Areas
G04726811Courtesy of BMW OF NORTH AMERICA, INC.

Preparation of new part 

Mark new part in accordance with severance cut on car and cut.

Open weld joints in areas (1) on both sides.

Open weld joints in area (2).

Detach remainder of reinforcement from engine carrier.

Fig 5: Identifying Welding Areas
G04726812Courtesy of BMW OF NORTH AMERICA, INC.

Preparation of new part 

Open weld joints in areas (1).

Take off holder.

Fig 6: Identifying Welding Areas
G04726802Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Adjust new part to fit with straightening attachment or universal mount.

Fig 7: Identifying Straightening Attachment Or Universal Mount
G04726814Courtesy of BMW OF NORTH AMERICA, INC.

Weld new part in area (1) with additional MAG weld seams.

Fig 8: Identifying MAG Welding Areas
G04752175Courtesy of BMW OF NORTH AMERICA, INC.