Input Shaft, Output Shafts, Differential And Shift Rods Overview

Fig 1: Exploded View Of Shafts, Differential, Gear Shift Components

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

1. Output Shaft, for 1st to 4th Gears
   • Disassembling and assembling, refer to OUTPUT SHAFT, 1ST TO 4TH GEARS .
   • Installed position, refer to Fig 2.
2. Selector Shaft with Selector Fork, for 1st and 2nd Gear
   • Installed position, refer to Fig 2.
3. Selector Shaft with Selector Fork, for 3rd and 4th Gear
   • Installed position, refer to Fig 2.
4. Output Shaft for 5th, 6th and Reverse Gears
   • Disassembling and assembling, refer to OUTPUT SHAFT, 5TH, 6TH AND REVERSE GEARS .
   • Installed position, refer to Fig 2.
5. Selector Shaft with Selector Fork, for 5th and 6th Gears
   • Installed position, refer to Fig 2.
6. Selector Fork, Reverse Gear
   • Installed position, refer to Fig 2.
7. Input Shaft
   • Disassembling and assembling, refer to INPUT SHAFT OVERVIEW .
   • Always replace the grooved ball bearing on the input shaft, refer to -item 4- in INPUT SHAFT OVERVIEW .
   • Installed position, refer to Fig 2
8. Thrust Washer
   • Place on the reverse shaft -item 9-.
9. Reverse Shaft
10. Thrust Washer
11. Bleeder Assembly
    • Connects to the clutch slave cylinder -item 15-.
12. Clutch Housing
    • Disassembly and assembly, refer to CLUTCH HOUSING .
13. Input Shaft Seal
    • Removing and installing, refer to INPUT SHAFT SEAL .
14. O-Ring
    • Installed on the line connection.
    • Coat with brake fluid before installing.
15. Clutch Slave Cylinder with Release Bearing
16. Bolt
    • Removing and installing. Refer to CLUTCH RELEASE MECHANISM OVERVIEW .
    • Always replace after removing.
    • Quantity: 3
17. Countersunk Bolt
    • Tightening specification. Refer to DIFFERENTIAL OVERVIEW .
18. Flange Shaft with Pressure Spring
    • Removing and installing, refer to RIGHT FLANGE SHAFT AND SEAL .
    • Assembling, refer to DIFFERENTIAL OVERVIEW .
19. Differential
    • Disassembling and assembling, refer to DIFFERENTIAL .

Fig 2: Installation Location Of Shafts And Gearshift Rods In Transmission

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

1 -

Input shaft

2 -

Output shaft, 1st to 4th gears

3 -

Output shaft, 5th, 6th and reverse gears

4 -

Reverse shaft

A -

3rd and 4th gear selector shaft with selector fork

B -

1st and 2nd gear selector shaft with selector fork

C -

5th and 6th gear selector shaft with selector fork

D -

Reverse gear selector fork