Clutch Housing

WARNING: This page is about a different car, the 2016 Volkswagen Beetle, 2015 Volkswagen Beetle, 2014 Volkswagen Beetle, and 2013 Volkswagen Beetle. However, it is still accessible from the selected car via links, so may be relevant.

Special tools and workshop equipment required

Punch VW 407
Drift T10168
Thrust Piece T40008
Kukko Extractor 14.5-18.5 mm 21/2
Kukko Extractor 23.5-30 mm 21/4
Kukko Support 22/1
Kukko Support 22/2
Pulling Hook T20143

Fig 1: Identifying Kukko Tool Assembly To Pull Out Bearing Bushing For Selector Rod

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

A -

Counter support, for example, Kukko support 22/1

B -

Internal puller 14.5 to 18.5 mm, for example, Kukko extractor 14.5-18.5 mm 21/2

Fig 2: Driving In Bushing For Selector Rod To Tool Stop

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

Fig 3: Identifying Kukko Support And Extractor To Pull Needle Bearing Off Clutch Housing

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

A -

Counter support, for example, Kukko support 22/2

B -

Internal puller 23.5 to 30 mm, for example, Kukko extractor 23.5-30 mm 21/4

NOTE: The needle sleeve will get damaged when it is removed and it must be replaced.

Fig 4: Identifying Tool To Press-In Needle Bearing And Thrust Washer To Needle Sleeve

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- While installing, place the reverse gear shaft thrust washer -B- on the needle sleeve -A-.