Oil Pan Assembly Overview
WARNING: This page is about a different car, the 2008 Volkswagen R32. However, it is still accessible from the selected car via links, so may be relevant.
- Bolt, 5 Nm
- To the intake manifold.
- Oil Dipstick
- Oil level must not be above the Max. mark!
- Marks, refer to OIL LEVEL INDICATOR MARKINGS .
- Guide Tube
- For the oil dipstick.
- Secured by bolt -item 1- to the intake manifold.
- Cylinder Block
- Sealing flange and dual mass flywheel assembly overview. Refer to SEALING FLANGE ASSEMBLY OVERVIEW .
- Crankshaft assembly overview. Refer to CRANKSHAFT ASSEMBLY OVERVIEW .
- Piston and connecting rod assembly overview. Refer to PISTON AND CONNECTING ROD ASSEMBLY OVERVIEW .
- Oil Check Valve
- Removing and installing, refer to Fig 3.
- Note the installed position.
- Clean if badly contaminated.
- Bolt, 8 Nm
- Oil Pump Drive Cover
- O-ring
- Always replace.
- Lubricate before assembling.
- Oil Pump Drive
- Intermediate Shaft
- Oil Spray Jet
- For crankshaft bearings 2 through 7.
- For piston cooling.
- Opening pressure: 2.0 bar.
- Removing and installing, refer to Fig 2.
- See note in GENERAL REPAIR INFORMATION .
- Input Shaft
- For the oil pump drive.
- Oil Pump
- Oil pump assembly overview. Refer to OIL PUMP ASSEMBLY OVERVIEW .
- Bolt, 8 Nm
- Install using locking fluid D 000 600 A2.
- Bolt, 23 Nm
- Oil Drain Plug, 30 Nm
- Replace if the washer is permanent.
- Oil Pan
- Removing and installing, refer to OIL PAN .
- Oil Level Thermal Sensor -G266-
- Bolt, 12 Nm
- 23 Nm
- Oil filter housing
- Oil filter housing - assembly overview OIL FILTER HOUSING ASSEMBLY OVERVIEW .
- Coolant hose connection diagram COOLANT HOSE CONNECTION DIAGRAM .
- Seal
- Replace.
- Oil before assembling.
- Bolt, 10 Nm
- Install using locking fluid D 000 600 A2.
- Baffle Plate
- Bolt, 8 Nm
- Always replace.
- Seal
- Replace if damaged.
Special tools and workshop equipment required
- 4 mm diameter drift
- 6 mm diameter drift
NOTE:
Oil spray nozzles are built into the crankshaft bearings 2 through 7.
Removing
-- Using a 4 mm diameter drift, press the oil spray jet toward the engine bearing and out.
Installing
-- To install, press the oil spray jet in by hand using a 6 mm diameter drift -arrow-.
Special tools and workshop equipment required
- M8 x 1.5 bolt
Removing
-- Install a standard M8 x 1.5 bolt approximately 4 turns into the valve -arrow- and remove it from the bore.
Installing
-- Lubricate the O-ring with oil before installing. Press the valve by hand into the oil channel.