Transmission Housing And Clutch Housing: Notes
WARNING: This page is about a different car, the 2009 Volkswagen Rabbit, 2008 Volkswagen Rabbit, 2007 Volkswagen Rabbit, and 2006 Volkswagen Rabbit. However, it is still accessible from the selected car via links, so may be relevant.
Special tools and workshop equipment required
- Needle Bearing Drift VW 295
- Needle Bearing Drift VW 295 A
- Thrust Pad VW 447 H
- Thrust Pad VW 512
- Press Tube 2040
- Thrust Tube VW 454
- Seal Installer Set - Rear Differential 3066 (spindle)
- Thrust Pad 3124 (the seal and sleeve are in two pieces)
- Slide Hammer-Complete Set VW 771 (the seal and sleeve are a single piece)
- Additional Part for VW 771 VW 771/37 (the seal and sleeve are a single piece)
- Thrust Piece T10148 (the seal and sleeve are a single piece)
- Transmission Housing
- When replacing: adjust the input shaft and differential, refer to ADJUSTMENT OVERVIEW .
- Needle Bearing
- For the output shaft.
- Removing, refer to REMOVING THE NEEDLE BEARING .
- Installing and securing, refer to INSTALLING THE NEEDLE BEARING .
- Oil Fill Plug
- 35 Nm
- The transmission fluid level cannot be checked by removing the oil fill plug.
- If the transmission was disassembled, it must be filled before being installed again.
For the correct capacity refer to CODES LETTERS, TRANSMISSION ALLOCATION AND CAPACITIES .
- Outer Race/Tapered Roller Bearing
- For the output shaft.
- Removing and installing, refer to OUTPUT SHAFT .
- When replacing: adjust the input shaft, refer to OUTPUT SHAFT, ADJUSTING .
- Adjusting Shim
- For the output shaft.
- Adjustment overview, refer to ADJUSTMENT OVERVIEW .
- Adjusting Shim
- For the input shaft.
- Adjustment overview, refer to INPUT SHAFT, ADJUSTING .
- Outer Race/Tapered Roller Bearing
- For the input shaft.
- Removing and installing, refer to INPUT SHAFT .
- When replacing: adjust the input shaft, refer to INPUT SHAFT, ADJUSTING .
- Outer Race/Tapered Roller Bearing
- For the input shaft.
- Removing and installing, refer to INPUT SHAFT .
- When replacing: adjust the input shaft, refer to INPUT SHAFT, ADJUSTING .
- Needle Sleeve
- Removing and installing, refer to REVERSE SHAFT .
- Alignment Sleeve
- Quantity: 2
- Clutch Housing
- When replacing: → adjustment overview, refer to ADJUSTMENT OVERVIEW .
- Guide Sleeve
- With the seal for the driveshaft and vulcanized O-ring.
- Removing the seal, refer to REMOVING THE SEAL FROM THE GUIDE SLEEVE .
- Installing the seal, refer to INSTALLING THE SEAL ALL THE WAY INTO THE GUIDE SLEEVE .
- Remove the guide sleeve to replace the seal.
- Replace the guide sleeve and O-ring if the O-ring is damaged.
- Bolt
- 20 Nm
- Seal
- Removing and installing, refer to RIGHT FLANGE SHAFT, SEAL AND SLEEVE, TWO PIECE .
- Sleeve
- For the seal -item 14-.
- Removing, refer to PRYING OUT THE SLEEVE -ARROW- .
- Installing, refer to INSTALLING THE SLEEVE .
- Seal and Sleeve (One-Piece)
- If the seal is damaged, then replace both the seal and sleeve.
- Removing, refer to REMOVING THE SLEEVE AND SEAL .
- Installing, refer to INSTALLING THE SLEEVE AND SEAL .
- Oil Drain Plug
- 35 Nm
- Outer Race/Tapered Roller Bearing
- For the differential.
- Removing and installing, refer to DIFFERENTIAL .
- When replacing: adjust the differential, refer to DIFFERENTIAL, ADJUSTING .
- Magnet
- Held in place by the housing joint surface.
- Oil Catch Tray
- Install the oil catch tray into the transmission housing, refer to INSTALLING THE OIL CATCH TRAY INTO THE TRANSMISSION .
- Outer Race/Tapered Roller Bearing
- For the differential.
- Removing and installing, refer to DIFFERENTIAL .
- When replacing: adjust the differential. Refer to DIFFERENTIAL, ADJUSTING .
- Adjusting Shim
- For the differential.
- Adjustment overview, refer to ADJUSTMENT OVERVIEW .
- Seal
- Removing and installing, refer to one of the following: