Section 12 (5 AND 6 SPD. MANUAL TRANSMISSION 02M (2002-05) (A4 Platform))
WARNING: This page is about a different variant/trim than selected.
- 00 General, Technical Data
- 30 Clutch
- Clutch Mechanism, Repairing
- Clutch Release Mechanism, Servicing
- Clutch, Servicing
- 34 Manual Transmission - Controls, Housing
- Gear Selector Mechanism, Servicing
- Transmission, Removing And Installing
- Transmission Gear Oil, Checking
- Transmission, Disassembling And Assembling
- Transmission Housing, Servicing
- Transmission Housing, Servicing
- Notes
- Driving Out Stop Sleeve
- Driving Stop Sleeve In Onto Stop
- Driving Out Locking Pin
- Driving In Locking Pin -A- Onto Stop
- Pulling Out Mounting Bushing For Selector Rod
- Driving Selector Rod Mounting Bushing In Flush
- Pulling Reverse Shaft Needle Bearing Out Of Transmission Housing
- Pressing Needle Bearing -A- Into Transmission Housing
- Transmission Housing, Servicing
- Clutch Housing, Servicing
- Clutch Housing, Servicing
- Notes
- Pulling Out Selector Rod Bushing
- Driving Selector Rod Mounting Bushing In Flush
- Pulling Needle Bearing Out Of Clutch Housing
- Pressing Needle Bearing -A- Into Clutch Housing
- Removing Output Shaft Oil Seal
- Driving In Input Shaft Oil Seal Flush
- Pressing Reverse Gear Selector Fork Shaft Into Clutch Housing
- Clutch Housing, Servicing
- Transmission Selector Mechanism, Disassembling And Assembling
- Selector Forks, Disassembling And Assembling
- 35 Manual Transmission - Gears, Shafts
- Input Shaft, Disassembling And Assembling
- Notes
- Pressing Tapered Roller Bearing Outer Race Out Of Transmission Housing
- Pressing Tapered Roller Bearing Outer Race Into Transmission Housing
- Pulling Off Tapered Roller Bearing Inner Race
- Pressing Off 5TH Gear
- Pressing Off 3RD, 4TH And 6TH Gear
- Pressing Off Tapered Roller Bearing Inner Race
- Pressing On 3RD, 4TH And 6TH Gear
- Pressing On Tapered Roller Bearing Inner Race
- Pressing On 5TH Gear
- Determining Thickness Of CIRCLIP
- Pulling Tapered Roller Bearing Outer Race Out Of Transmission Housing
- Outer Race/Tapered Roller Bearing Installation Position In Clutch Housing
- Pressing In Tapered Roller Bearing Outer Race
- Input Shaft, Adjusting
- Output Shaft, 1ST-4TH Gear, Disassembling And Assembling
- Output Shaft, 1ST-4TH Gear, Disassembling And Assembling
- Notes
- Pulling Dished Washer -A- Out Of Output Shaft
- Pressing Dished Washer -A- Into Output Shaft Onto Stop
- Pulling Tapered Roller Bearing Outer Race Out Of Transmission Housing
- Pressing Tapered Roller Bearing Outer Race Into Transmission Housing
- Pulling Off Tapered Roller Bearing Inner Race
- Pulling Off 3RD And 4TH Gear Synchro-Hub/Locking Collar Over 4TH Gear Wheel
- Pressing Off 1ST And 2ND Gear Locking Collar And Synchro-Hub
- Pressing On Tapered Roller Bearing Inner Race
- Checking 1ST, 2ND And 3RD Gear Inner Ring For Wear
- Checking 1ST, 2ND And 3RD Gear Synchro-Rings For Wear
- Installation Position Of Outer Ring, Inner Ring And 2ND Gear Synchro Ring
- Disassembling And Assembling 1ST And 2ND As Well As 3RD And 4TH Gear Locking Collar And Synchro-Hub
- Assembling 1ST And 2ND As Well As 3RD And 4TH Gear Locking Collar/Synchro-Hub
- Installation Position Of 1ST And 2ND Gear Locking Collar/Synchro-Hub
- Pressing On 1ST And 2ND Gear Locking Collar/Synchro-Hub
- Installation Position For 1ST Or 3RD Gear Outer Ring
- Installation Position Synchro-Ring (Inner Ring For 1ST Or 3RD Gear) -A-
- Installation Position 1ST And 3RD Gear Wheel
- Installation Position 3RD And 4TH Gear Locking Collar/Synchro-Hub
- Pressing On 3RD And 4TH Gear Synchro-Hub With Locking Collar
- Checking 4TH Gear Synchro-Ring For Wear
- Determining Thickness Of CIRCLIP
- Pulling Tapered Roller Bearing Outer Race Out From Transmission Housing
- Output Shaft, 1ST-4TH Gear, Disassembling And Assembling
- Output Shaft For 1ST-4TH Gears, Adjusting
- Output Shaft For 5TH, 6TH And Reverse Gear, Disassembling And Assembling
- Output Shaft For 5TH, 6TH And Reverse Gear, Disassembling And Assembling
- Notes
- Pulling Tapered Roller Bearing Outer Race Out Of Transmission Housing
- Pressing Tapered Roller Bearing Outer Race Into Transmission Housing
- Pulling Off Tapered Roller Bearing Inner Race
- Pressing Off 5TH And 6TH Gear Synchro-Hub/Locking Collar With 6TH Gear
- Pressing Off 5TH Gear Synchro-Hub/Locking Collar With Spacer Sleeve
- Pressing Off Sleeve -A- Over Reverse Gear Wheel
- Pressing Off Reverse Gear Synchro-Hub
- Installation Position Of Reverse Gear Synchro-Hub
- Pressing On Reverse Gear Synchro-Hub
- Pressing On Sleeve -A-
- Checking Synchro-Ring For 5TH And 6TH Gear For Wear
- Disassembling And Assembling 5TH And 6TH Gear Locking Collar And Synchro-Hub
- Assembling 5TH And 6TH Gear Locking Collar/Synchro-Hub
- Pressing On 5TH And 6TH Gear Locking Collar/Synchro-Hub
- Positioning Spacer Sleeve Toward 5TH Gear Locking Collar/Synchro-Hub
- Pressing On 5TH Gear Locking Collar/Synchro-Hub Together With Spacer Sleeve
- Pressing On Tapered Roller Bearing Inner Race
- Determining Thickness Of CIRCLIP
- Output Shaft For 5TH, 6TH And Reverse Gear, Disassembling And Assembling
- Output Shaft For 5TH, 6TH And Reverse Gear, Adjusting
- Input Shaft, Disassembling And Assembling
- 39 Final Drive, Differential
- Oil Seals For Flanged Shafts, Replacing
- Differential, Disassembling And Assembling
- Differential, Disassembling And Assembling
- Notes
- Pulling Tapered Roller Bearing Outer Race Out Of Clutch Housing
- Pressing Tapered Roller Bearing Outer Race Into Clutch Housing
- Pulling Off Tapered Roller Bearing Inner Race
- Pressing On Tapered Roller Bearing Inner Race
- Pulling Tapered Roller Bearing Outer Race Out Of Transmission Housing
- Pressing Tapered Roller Bearing Outer Race Into Transmission Housing
- Drilling Out Rivet Heads
- Pressing Off Final Drive Gear
- Heating Final Drive Gear To Approx. 100 ° C And Installing
- Removing And Installing Differential Bevel Gear Shaft Spring Pin
- Installing Differential Bevel Gears
- Differential, Disassembling And Assembling
- Adjustment Overview
- Differential, Adjusting