Input Shaft, Output Shafts, Differential And Selector Rods
WARNING: This page does not describe the selected car, but rather 7 other vehicles, including the 2010 Volkswagen Jetta, 2009 Volkswagen Jetta, 2009 Volkswagen GLI, 2008 Volkswagen Jetta, and 2008 Volkswagen GLI. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Identifying Assembly Overview: Input Shaft, Output Shafts (Pinion Shafts), Differential And Selector Rods (Golf Plus, Passat And Eos)
- Output Shaft, 1st to 4th Gears
- Disassembling and Assembling, refer to OUTPUT SHAFT, 1ST TO 4TH GEARS .
- Installed position, refer to Fig 2.
- Selector Shaft with Selector Fork, for 1st and 2nd Gear
- Installed position, refer to Fig 2.
- Selector Shaft with Selector Fork, for 3rd and 4th Gear
- Installed position, refer to Fig 2.
- Output Shaft, 5th, 6th and Reverse Gears
- Disassembling and Assembling, refer to OUTPUT SHAFT, 5TH, 6TH AND REVERSE GEARS .
- Installed position, refer to Fig 2.
- Selector Shaft with Selector Fork, for 5th and 6th Gear
- Installed position, refer to Fig 2.
- Selector Fork, Reverse Gear
- Installed position, refer to Fig 2.
- Differences, refer to Figure.
- Disassembling and assembling, refer to SHIFT FORKS .
- Input Shaft
- Disassembling and assembling, refer to INPUT SHAFT .
- Always replace the grooved ball bearing on the input shaft, see "Grooved Ball Bearing" under: INPUT SHAFT .
- Reverse Shaft
- With the thrust washer.
- Thrust Washer
- Breather Assembly
- Attaches to the clutch slave cylinder, see "Clutch Slave Cylinder with Release Bearing" in item: 14.
- Clutch Housing
- Disassembling and assembling, refer to CLUTCH HOUSING .
- Input Shaft Seal
- Removing and installing, refer to CLUTCH HOUSING .
- O-ring
- Installs on the line connection.
- Lubricate with brake fluid before installing.
- Clutch Slave Cylinder with Release Bearing
- Bolt
- Quantity: 3
- Always replace.
- Without locking fluid, 12 Nm (slave cylinder with metal housing only).
- With locking fluid, 15 Nm (for plastic clutch slave cylinders).
- Carefully tighten diagonally in small stages so that the slave cylinder bolt tabs do not break off.
- Bolt
- 33 Nm
- Flange Shaft with Pressure Spring
- Removing and installing, refer to one of the following:
- Assembling, refer to DIFFERENTIAL .
- Differential
- Disassembling and assembling, refer to DIFFERENTIAL .
1 - Input shaft
2 - Output shaft, 1st to 4th gears
3 - Output shaft, 5th, 6th and reverse gears
4 - Reverse shaft
A - Selector shaft with selector fork, for 3rd and 4th gear
B - Selector shaft with selector fork, for 1st and 2nd gear
C - Selector shaft with selector fork, for 5th and 6th gear
D - Reverse gear selector fork 1
1 On some transmissions, the mounting for the reverse gear selector fork and the selector shaft for 5th and 6th gear -C- are different. Refer to Figure.