LEMON Manuals: Even more car manuals for everyone
Home >> Volkswagen >> 2005 >> Jetta TDI, Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 51 (Final Drive, Differential - Manual Transmission 02Q (Sedan) (A5 Platform)) >> 39 Final Drive, Differential >> Removal And Installation >> Left Flange Shaft And Seal

Left Flange Shaft And Seal

WARNING: This page does not describe the selected car, but rather 7 other vehicles, including the 2010 Volkswagen Jetta, 2009 Volkswagen Jetta, 2009 Volkswagen GLI, 2008 Volkswagen Jetta, and 2008 Volkswagen GLI. However, it is still accessible from the selected car via links, so may be relevant.

Special Tools And Workshop Equipment Required 

Removing 

-- Remove the left wheel.

-- Remove the noise insulation. Refer to DESCRIPTION AND OPERATION .

-- Remove the lower part of the left front wheel housing liner. Refer to REMOVAL AND INSTALLATION .

-- Remove the left drive axle. Refer to REMOVAL AND INSTALLATION .

-- Place the drip tray under the transmission.

-- Remove the flange shaft bolt. To do this, install two bolts into the flange and counter hold the flange shaft using a pry bar.

Fig 1: Identifying Installation Of Flange Shaft
GWWA39-0360Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Remove the flange shaft and the pressure spring.

-- Remove the flange shaft seal.

Fig 2: Identifying Flanged Shaft Oil Seal, VW 771 And VW 771/37
GWWN39-1090Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

Installing 

-- Drive in the new seal until seated using the thrust Piece 3305 and without tilting it.

Fig 3: Driving Left Flanged Shaft Seal In Onto Stop
GWWN39-0769Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Fill the space between the sealing and dust lips half way with sealing grease for Seal G 052 128 A1.

-- Install the flange shaft.

Fig 4: Identifying Installation Of Flange Shaft
GWWA39-0360Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Install flange shaft and bolt and tighten the bolt  DIFFERENTIAL to specification.

-- Install the left drive axle. Refer to REMOVAL AND INSTALLATION .

-- Install the lower section of the left front wheel housing liner. Refer to REMOVAL AND INSTALLATION .

-- Install the wheel. Refer to REMOVAL AND INSTALLATION .

-- Check the transmission fluid level. Refer to TRANSMISSION FLUID, CHECKING .

-- Install the noise insulation. Refer to DESCRIPTION AND OPERATION .