LEMON Manuals: Even more car manuals for everyone
Home >> Volkswagen >> 2002 >> GTI Base, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 138 (Controls, Housing - Manual Transmission 0A4 (Sedan) (A5 Platform)) >> 34 Controls, Housing >> Description And Operation >> Transmission Component Overviews >> Transmission Housing And 5TH Gear Cover

Transmission Housing And 5TH Gear Cover

WARNING: This page does not describe the selected car, but rather 6 other vehicles, including the 2010 Volkswagen Jetta, 2009 Volkswagen Jetta, 2008 Volkswagen Jetta, 2007 Volkswagen Jetta, and 2006 Volkswagen Jetta. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Identifying Cover For Transmission Housing And 5th Gear, Remove/Install Components
GWWS34-0504Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
  1. Bolt 
    • 18 Nm
    • Cover to transmission housing.
  2. Transmission Housing Cover 
    NOTE:

    Note that oil will leak out when the cover is removed with the transmission installed.

    The transmission fluid must be drained and filled again. Refer to TRANSMISSION FLUID, CHECKING AND FILLING .

  3. Gasket 
  4. Bolt 
    • 80 Nm + 90° (1/4) additional turn.
    • Always replace.
    • Hold with the adapter on the plate spring bolt head in position
    • Remove any locking compound residue from the threaded holes for the synchronizer hub and 5th gear bolts using a thread tap. Otherwise, there is the danger that the bolts could shear off.
  5. Concave Washer 
  6. Bolt 
    • 25 Nm
    • For the pivot pin to the transmission housing
  7. Pivot Pin 
  8. 5th Gear Selector Fork 
  9. Spring 
  10. 5th Gear Locking Collar 
  11. Locking Pieces 
  12. Synchronizer Hub with Gear Wheel and 5th Gear Synchronizer Ring 
  13. Needle Bearing 
  14. 5th Gear