I - ATF pump to support tube, removing and installing
WARNING: This page does not describe the selected car, but rather 7 other vehicles, including the 1995 Volkswagen Jetta III, 1995 Volkswagen Golf III, 1995 Volkswagen Cabrio, 1994 Volkswagen Jetta III, and 1994 Volkswagen Golf III. However, it is still accessible from the selected car via links, so may be relevant.
See PLANETARY GEARBOX DISASSEMBLY AND ASSEMBLY, OVERVIEW .
NOTE:
Disassembling planetary gearbox. See Disassembling .
Assembling. See Planetary gearbox, assembling .
NOTE:
The following list refers to Fig 1.
- - Bolt
- Qty. 7
- Tightening torque: 8 N.m (71 in lb) plus an additional 1/4- turn (90°)
- The additional 1/4-turn (90°) may be done in several stages
- - ATF pump with -B2- piston
- Disassembling and assembling. See ATF PUMP, DISASSEMBLING AND ASSEMBLING .
- - O-ring
- Always replace
- Place on ATF pump
- - Gasket
- Always replace
- - Spring cap
- Qty. 6
- Install 3 spring caps after installing first outer plate
- Install 3 spring caps before installing last outer plate
- - Spring
- Qty. 3
- - Corrugated spring washer
- - Outer plate -B2-
- Quantity. See Code letters, model/engine applications, ratios, equipment .
- Determining thickness of outer plate. See 2nd and 4th gear brake - B2-, adjusting .
- - Inner plate -B2-
- Quantity. See Code letters, model/engine applications, ratios, equipment .
- Before installing, place in ATF for 15 minutes
- - Outer plate -B2-
- Always install outer plates that are 2 mm (0.079 in.) thick
- Quantity. See Code letters, model/engine applications, ratios, equipment .
- - Outer plate -B2-
- Fit 3 mm (0.118 in.) thick outer plate to supporting tube
- - Supporting tube -B2-
- For -B2- plate package
- Length of -B2-:
with 4 inner plates 72.3 mm (2.846 in.)
with 5 inner plates 68.6 mm (2.701 in.)
with 6 inner plates 64.9 mm (2.555 in.)
- Quantity of -B2- inner plates. See Code letters, model/engine applications, ratios, equipment .
- Insert so that groove engages in wedge of free wheel