Instrument Panel Tie Bar Removal And Installation/Replacement
Mobile Repair Possible: No
Failure to follow specified procedures may result in death or serious injury due to improper handling of airbag modules possible.
- Only appropriately trained persons may carry out work on pyrotechnic components or the Airbag Control Unit.
- Perform SRS disabling procedure prior to commencing work.
- When replacing components of the SRS system, never install used or non-genuine components.
- Pyrotechnic Components must be handled and scrapped appropriately.
Removal Procedure:
- There is potential for inadvertent deployment of SRS systems during repairs if the system has not been properly disabled. Refer to SRS DISABLING AND ENABLINGNOTE: Ensure the 2-minute wait time has been observed before proceeding to next step.
- Disconnect the 12V battery negative terminal. Refer to 12V BATTERY NEGATIVE CABLE DISCONNECTION/CONNECTION
- Remove driver knee airbag module. Refer to DRIVER KNEE AIRBAG MODULE REMOVAL AND INSTALLATION/REPLACEMENT
- Remove passenger knee airbag module. Refer to PASSENGER KNEE AIRBAG MODULE REMOVAL AND INSTALLATION/REPLACEMENT
- Remove instrument panel assembly. Refer to INSTRUMENT PANEL ASSEMBLY REMOVAL AND INSTALLATION/REPLACEMENT
- Remove head-up display (HUD). Refer to HEAD-UP DISPLAY (HUD) REMOVAL AND INSTALLATION/REPLACEMENT
- Remove instrument panel center air outlet duct. Refer to INSTRUMENT PANEL CENTER AIR OUTLET DUCT REMOVAL AND INSTALLATION/REPLACEMENT
- Remove multimedia head unit. Refer to MULTIMEDIA HEAD UNIT REMOVAL AND INSTALLATION/REPLACEMENT
- Remove steering column (manual). Refer to STEERING COLUMN REMOVAL AND INSTALLATION/REPLACEMENT (MANUAL)
- Remove steering column (electric). Refer to STEERING COLUMN REMOVAL AND INSTALLATION/REPLACEMENT (ELECTRIC)
- Remove windshield wiper motor and transmission. Refer to WINDSHIELD WIPER MOTOR AND TRANSMISSION REMOVAL AND INSTALLATION/REPLACEMENT
- Remove both nuts (1) in the engine compartment.
Torque: 5 Nm
- Unlock and disconnect the electrical connector (1) from the wiper motor
- Unclip the cable duct (2) and detach it from the body.
Removal note: For better illustration the removal is shown with the wiring harness and duct removed.
- Remove both bolts (1) in the engine compartment.
Torque: 21 Nm
Removal note: For better illustration the removal is shown with the wiring harness and duct removed.
- Remove both bolts (1) in the engine compartment.
Torque: 21 Nm
- Unlock and disconnect 3 electrical connectors (1).
- Unlock and disconnect the electrical connector (1).
- Unclip wiring harness (2) from A-pillar.
- Unlock and disconnect the electrical connector (1).
- Unlock and disconnect the electrical connector (1).
- Unclip wiring harness (2) from HVAC unit.
- Unlock and disconnect 6 electrical connector (1) in the right footwell.
- Remove both nuts (1) and remove cable.
Torque: 8 Nm
- Unclip both retainers (2) from the instrument panel tie bar.
- Unlock and disconnect both electrical connectors (1).
- Remove 3 bolts (1).
Torque: 4 Nm
- Remove 4 bolts (1).
Torque: 4 Nm
- Push the carpet in direction of the arrow.
- Remove 2 bolts (1).
Torque: 21 Nm
- Remove the bracket (2) on the right side.
- Push the carpet in direction of the arrow.
- Remove 2 bolts (1).
Torque: 21 Nm
- Remove the bracket (2) on the left side.
- Remove 2 bolts (1).
Torque: 21 Nm
- Remove 2 bolts (1).
Torque: 21 Nm
Removal note: Helper is needed.
- Remove the instrument panel tie bar (1) with the wiring harness (2) in direction of the arrow.
Installation note: Insert the guide pin (1) of the tie bar on both sides. Helper is needed.
Installation note: Ensure that the guide pins (1) of the HVAC unit are seated correctly on both sides.
Replacement Procedure:
- Remove 4 bolts (1).
Torque: 5 Nm
- Remove 2 bolts (1).
Torque: 5 Nm
- Remove the bolt (1).
Torque: 8 Nm
- Remove 2 bolts (1).
Torque: 8 Nm
- Remove 3 bolts (1).
Torque: 8 Nm
- Unclip all retainers along the wiring harness (1) from the instrument panel tie bar (2).
- Remove the wiring harness (1) from instrument panel tie bar (2) and rebuild.
Installation Procedure:
- Installation is the reverse of removal procedure, noting the following.
All fasteners must be tightened to torque specification!
- Install air inlet grille panel and extension. Refer to AIR INLET GRILLE PANEL AND EXTENSION REMOVAL AND INSTALLATION/REPLACEMENT
- Install steering column (manual). Refer to STEERING COLUMN REMOVAL AND INSTALLATION/REPLACEMENT (MANUAL)
- Install steering column (electric). Refer to STEERING COLUMN REMOVAL AND INSTALLATION/REPLACEMENT (ELECTRIC)
- Install multimedia head unit. Refer to MULTIMEDIA HEAD UNIT REMOVAL AND INSTALLATION/REPLACEMENT
- Install instrument panel center air outlet duct. Refer to INSTRUMENT PANEL CENTER AIR OUTLET DUCT REMOVAL AND INSTALLATION/REPLACEMENT
- Install head-up display (HUD). Refer to HEAD-UP DISPLAY (HUD) REMOVAL AND INSTALLATION/REPLACEMENT
- Install instrument panel assembly. Refer to INSTRUMENT PANEL ASSEMBLY REMOVAL AND INSTALLATION/REPLACEMENT
- Install driver knee airbag module. Refer to DRIVER KNEE AIRBAG MODULE REMOVAL AND INSTALLATION/REPLACEMENT
- Install passenger knee airbag module. Refer to PASSENGER KNEE AIRBAG MODULE REMOVAL AND INSTALLATION/REPLACEMENT
- Reconnect the 12V battery negative terminal. Refer to 12V BATTERY NEGATIVE CABLE DISCONNECTION/CONNECTION